U-Shaped Saliva Ejector Cannula With Stable Suction Bend
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Solution Overview
Problem
Existing saliva ejector cannulas face issues such as increased thickness and waste production due to metal and plastic materials, temporary curvature, reduced suction capacity, and risk of tissue injury and detachment, leading to inefficiencies and discomfort during dental procedures.
Innovation Solution
A saliva ejector cannula with a metal bow for autoclave sterilization, a U-shaped bend stabilized by three collars, and a spacer to prevent tissue contact, ensuring reusability and maintaining suction capacity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a metal wire is inserted into the tube to provide curvature, then the cannula can be bent to adapt to the patient's mouth, but the cannula thickness increases and production costs increase
Solution Approach 1:
The invention extracts the metal wire from the cannula structure entirely, replacing it with a corrugated portion made of the same plastic material that provides the necessary curvature and flexibility without adding thickness from metal insertion
Solution Approach 2:
The invention changes the material parameter from composite (metal + plastic) to homogeneous plastic, and changes the structural parameter by introducing corrugations that provide flexibility and curvature without increasing overall cannula thickness
2Adaptability or versatility
If a metal wire is used to provide curvature, then the cannula can be bent, but the metal wire can break through during bending and cause injury to tissue
Solution Approach 1:
The invention changes the material parameter from metal to plastic, eliminating the risk of metal wire breakage and tissue injury while maintaining the curvature function through corrugated structural design
Solution Approach 2:
The invention applies local quality by creating corrugated portions with specific structural characteristics in targeted areas to provide flexibility and curvature where needed, while maintaining smooth surfaces in other areas to prevent tissue injury
3Reliability
If filtering tips are used, then saliva can be filtered, but the flexibility of the cannula is reduced and bending near the end is prevented
Solution Approach 1:
The invention segments the cannula into distinct portions: smooth sections for flexibility and bending, and a filtering structure at the distal end. The corrugated portions are separated from the filtering tip, allowing each to perform its specific function without compromising the other
Solution Approach 2:
The invention applies local quality by providing filtering function only at the distal end where it is needed, while maintaining smooth, flexible corrugated portions in the main body to ensure overall cannula flexibility and bendability
4Ease of operation
If removable filtering tips are used, then filtering can be adjusted, but the risk of accidental detachment and ingestion by the patient increases
Solution Approach 1:
The invention merges the filtering structure with the cannula body into a single integrated component, eliminating the interface between separate parts and thus removing the risk of detachment while maintaining filtering functionality
Solution Approach 2:
The invention designs the entire cannula as a disposable single-use item, including the filtering structure, which eliminates detachment risks and ensures sterility, with the low cost of the disposable unit making this economically viable
Data Source
Figure 1
Figure 2~5
AI summary
Saliva ejector cannula (1) comprising: - a tube (2) made of plastic material, having a first free end (4), adapted to occupy a patient's mouth, and a second end (5), adapted to be connected to a suction system of known type; - a bow (3) adapted to be associated with said tube (2) to determine a permanent U-shaped bend of said tube (2), comprising two end collars (11', 11"), where said tube (2) comprises: - a first corrugated portion (6); - a second (7') and a third (7") corrugated portion, where said second (7') and said third (7") corrugated portion are preceded, followed and spaced by smooth portions (8', 8", 8‴) of the tube (2), where said bow (3) further comprises an intermediate top collar (11‴), and where said collars (11', 11 ", 11‴) are adapted to surround the smooth portions (8', 8", 8") of said tube (2) before, after and between said second (7') and said third (7") corrugated portion, respectively.