Sample Collector Wedge Structure to Reduce Test Sample Splashing

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Solution Overview

Problem

Existing disposable point-of-care testing devices face issues with liquid sample splashing during the sampling process, leading to potential contamination and insufficient sample volume, which can result in failed tests and safety hazards.

Innovation Solution

A test device with a sample collector featuring a wedge-shaped structure at the connecting portion, which facilitates easy insertion into a test kit, reduces squeezing force, and minimizes sample splashing by guiding clamping hooks to open outward, ensuring complete sample delivery to the test strip.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a sampling stick is used to squeeze liquid sample into collection bottle, then sample can be collected, but the sampling stick may fall out and contaminate environment

Engineering Contradiction:
Improveliquid sample volumeVSAvoidenvironmental contamination
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The sampling stick is nested within the sample collector, which is then inserted into the test kit. The sampling stick cannot fall out independently as it is contained within the sample collector structure, eliminating the contamination risk while maintaining sample collection functionality.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The sample collector acts as an intermediary device between the sampling stick and the test kit. It provides a controlled environment for sample transfer, preventing direct contact between the sampling stick and the external environment, thus avoiding contamination.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If larger squeezing force is applied to sampling stick, then sample can be squeezed out, but liquid sample may splash out of sample addition region

Engineering Contradiction:
Improvesample delivery speedVSAvoidsample splashing
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The sample collector is designed with a structure that cushions and distributes the squeezing force uniformly across the sample matrix. The wedge-shaped connecting portion and clamping hooks provide gradual compression rather than sudden force, preventing sample splashing while ensuring complete sample delivery.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The sample collector uses a flexible squeezing plate that can deform uniformly under applied force, distributing the pressure evenly across the sampling head. This flexible structure prevents localized high-pressure points that would cause sample splashing, while still achieving effective sample delivery.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of operation

If sampling stick route is made larger to reach sample pad, then sampling is easier, but larger impact is caused to squeezed liquid sample

Engineering Contradiction:
Improvesampling accessibilityVSAvoidimpact force on liquid sample
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The sampling stick is extracted from the traditional long-route design and replaced with a compact sampling head that delivers sample directly to the test strip through the sample addition hole. This eliminates the long transmission path that would amplify impact forces on the liquid sample.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sample delivery path is changed from a horizontal long-route design to a vertical direct-insertion design. The sampling head is inserted vertically into the test kit and delivers sample directly downward to the sample pad, shortening the path and reducing impact forces while maintaining ease of operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively prevents liquid sample splashing, maintains sufficient sample volume, and reduces the risk of contamination, ensuring reliable and safe testing.

Implementation Method 1

the connecting portion of the sample collector comprises a wedge-shaped structure wide at the top and narrow at the bottom, the wedge-shaped structure being located at the point where the sample collector is in fastening fit with the buckle

Methodology Applied
Scientific EffectWedge: Wedge

Data Source

PatentEP4582811A1Detection apparatus
Publication Date: 2025.07.09 LEADWAY HK
  • EP4582811A1 patent drawingFigure 1~3
  • EP4582811A1 patent drawingFigure 4~6
  • EP4582811A1 patent drawingFigure 7~11

AI summary

The present invention provides a test device, including a sample collector (200) and a test kit (300), the test kit (300) uses to store a test strip (100). The sample collector (200) includes a sampling head (203), a handle (201) and a connecting portion (202) between the sampling head (203) and the handle (201); and the test kit (300) includes a sample addition hole (3) and a buckle (10). When the sample collector (200) is placed into the test kit (300), the connecting portion (202) of the sample collector (200) is fastened to the buckle (10) of the test kit (300), and the connecting portion (202) of the sample collector (200) includes a wedge-shaped structure (202a) wide at the top and narrow at the bottom, the wedge-shaped structure (202a) being located at the point (202) where the sample collector (200) is in fastening fit with the buckle (10). By using the wedge-shaped structure (202a) of the connecting portion (202) of the sample collector (200) of the present invention, it is easier for the connecting portion (202a) to pass through the buckle (10) of the test kit (300), thereby reducing the squeezing force applied to the sample collector (200), and then reducing the impact of the sample collector (200) on the squeezed liquid sample, thereby effectively reducing the splashing of the liquid sample and avoiding contaminating the operator and the environment by the splashed sample.