Laboratory Sample Container Unsealing by Adhesive Strength Reduction

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Solution Overview

Problem

Existing methods for unsealing laboratory sample containers often damage the container or the sample, lead to contamination, and require complex mechanics, while also leaving adhesive residues that complicate repeated opening and closing cycles.

Innovation Solution

A method that lowers the adhesive strength of the closure on laboratory sample containers using radiation or heat treatment, allowing for gentle and efficient unsealing without damaging the container or sample, and facilitates easy re-sealing by minimizing adhesive residue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the closure is removed by pulling off without treating the adhesive, then the unsealing process is simple, but the adhesive strength is too high causing damage to the container or sample

Engineering Contradiction:
Improveunsealing process simplicityVSAvoiddamage to container or sample
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The adhesive is treated with radiation or heat before the closure is removed to reduce its adhesive strength. This preliminary action weakens the bond between the closure and the container, allowing for gentle removal without damaging the container or sample while maintaining operational simplicity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The adhesive strength parameter is changed by applying radiation or heat treatment, which reduces the adhesive strength from a high value to a lower value. This parameter change enables the closure to be removed gently without causing damage, while the treatment can be applied automatically in the laboratory apparatus.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the adhesive strength is reduced by treatment, then the unsealing becomes gentle and safe, but the process complexity increases

Engineering Contradiction:
Improvedamage to container or sampleVSAvoidunsealing process complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The mechanical pulling-off force is replaced by radiation or heat treatment to reduce adhesive strength. Instead of applying strong mechanical forces that could damage the container, the patent uses energy-based treatment (radiation or heat) to chemically or physically modify the adhesive, enabling gentle removal while adding controlled complexity to the apparatus.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

Radiation or heat acts as an intermediary between the unsealing system and the adhesive bond. This intermediary energy form transfers energy to the adhesive to reduce its strength, mediating the interaction between the closure removal process and the adhesive bond without requiring direct mechanical force application.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If strong adhesive is used for secure sealing, then the sealing reliability is high, but adhesive residues remain after unsealing

Engineering Contradiction:
Improvesealing reliabilityVSAvoidadhesive residues
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The adhesive strength parameter is dynamically changed: initially high to ensure reliable sealing, then reduced through radiation or heat treatment during unsealing. This parameter transformation allows the adhesive to provide strong sealing when needed while becoming easily removable afterward, minimizing residues on the container.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The adhesive undergoes periodic transformation in its properties: first providing strong adhesion for sealing, then being treated with radiation or heat to reduce adhesion for removal. This periodic change in adhesive behavior enables both reliable sealing and clean removal, with the treatment applied at the appropriate stage in the process cycle.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables fast, gentle unsealing of laboratory sample containers with reduced risk of contamination and damage, allowing for repeated opening and closing cycles while maintaining sample integrity and simplifying the unsealing process.

Implementation Method 1

An adhesive strength of the adhesive is lowerable by treatment, in particular by radiation treatment

Methodology Applied
Scientific EffectRadiation treatment: Radiation

Implementation Method 2

An adhesive strength of the adhesive is lowerable by treatment, in particular by heat treatment

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentEP3546952B1Method for unsealing an opening of a laboratory sample container, method for handling a laboratory sample container, laboratory apparatus and laboratory automation system
Publication Date: 2024.03.06 ROCHE DIAGNOSTICS GMBH
  • EP3546952B1 patent drawingFigure 1~4
  • EP3546952B1 patent drawingFigure 5~8

AI summary

The invention relates to a method for unsealing an opening (110) of a laboratory sample container (100) containing a sample (120), wherein the opening (110) is sealed by a closure (130) attached to the laboratory sample container (100) by an adhesive (140), wherein an adhesive strength (AS1) of the adhesive (140) is lowerable (AS2) by treatment, the method comprising the steps: - a) treating the adhesive (140), such that its adhesive strength (AS1) is lowered (AS2), and - b) removing the closure (130) from the laboratory sample container (100).