Automated Sample Handling via Container Recognition

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Solution Overview

Problem

Sample analyzers face inefficiencies due to sample container dead space and the need for manual specification of special handling, leading to reduced sample availability and increased error potential.

Innovation Solution

An automated clinical analyzer system with a sample presentation unit and computing device that identifies sample containers using images captured by a camera, differentiates downstream processing, and transfers fluids based on identification information to optimize sample handling and reduce errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple pipettors are used to transfer fluid from the original sample container, then the sample can be processed through the analyzer, but sample loss due to dead space increases and reduces the effective amount of sample available for analysis

Engineering Contradiction:
Improvesample processing capabilityVSAvoidsample loss due to dead space
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The system performs preliminary recognition of the sample container type using a camera and computing device before processing. This allows the system to pre-determine the optimal processing path, including whether to use intermediate sample vessels or transfer directly to reaction vessels, thereby minimizing dead space losses before they occur

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces an intermediary recognition system (camera and computing device) that identifies sample container types and determines appropriate processing paths. This intermediary enables the system to select between different transfer strategies (direct vs. indirect through intermediate vessels) to minimize sample loss while maintaining processing capability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If operators manually specify special handling for particular samples, then special processing can be applied, but the potential for human error increases and reduces efficiency

Engineering Contradiction:
Improvespecial handling capabilityVSAvoiderror potential in manual specification
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system performs self-service by automatically recognizing sample container types through image capture and analysis. The computing device autonomously determines the appropriate processing path without requiring manual operator input, thereby eliminating human error while maintaining the ability to apply special handling when needed

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the manual mechanical process of operator specification with an automated optical and computational system. The camera captures images of sample containers, and the computing device analyzes them to automatically determine processing requirements, substituting human judgment with machine-based recognition and decision-making

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If manual specification of special handling is required, then operators can control processing, but the complexity of operation increases and reduces ease of use

Engineering Contradiction:
Improvemanual control capabilityVSAvoidoperational complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system performs self-service by automatically recognizing sample container types and determining processing paths without requiring manual operator input. This simplifies operation while maintaining the sophistication needed for special handling of different sample types

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances sample handling efficiency by minimizing sample loss due to dead space and reducing manual error through automated recognition and processing of sample containers, ensuring accurate and efficient sample preparation for analysis.

Implementation Method 1

an image of that sample container captured by a camera

Methodology Applied
Scientific EffectImage capture: Photography

Data Source

PatentUS20220178958A1Tailored sample handling based on sample and/or sample container recognition
Publication Date: 2022.06.09 BECKMAN COULTER INC
  • US20220178958A1 patent drawing
  • US20220178958A1 patent drawing
  • US20220178958A1 patent drawing

AI summary

Systems and methods are provided for automatically tailoring treatment of samples in sample containers carried in a rack. The systems and methods may identify sample containers in the rack and/or detect various characteristics associated with the containers and/or the rack. This information may then be used to tailor their treatment, such as by aspirating and dispensing fluid from the sample containers in a way that accounts for the types of the samples/containers carrying them.