Laboratory Sample Container Unsealing by Adhesive Strength Reduction

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Solution Overview

Problem

There is a need for an improved method to unseal laboratory sample containers without damaging the samples or causing contamination, as existing methods can introduce vibrations or shocks that lead to spilling and contamination, and often leave adhesive residues, making repeated opening and closing cycles difficult.

Innovation Solution

A method that lowers the adhesive strength of the closure on laboratory sample containers using treatments like radiation or heat, allowing for gentle and efficient removal of the closure without damaging the container or sample, and minimizes adhesive residue for easy re-sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If mechanical force is applied to remove the closure, then the closure can be removed, but the sample may spill or become contaminated due to vibrations or shocks

Engineering Contradiction:
Improveclosure removalVSAvoidsample contamination
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The adhesive is treated before closure removal to reduce its bonding strength, so that the closure can be removed without applying mechanical force that would cause vibrations or shocks to the sample

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The mechanical force-based closure removal is replaced by chemical/physical treatment of the adhesive (radiation or heat treatment) to reduce bonding strength, eliminating the need for forceful mechanical removal

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If adhesive with high strength is used to seal the closure, then the seal is secure, but adhesive residues remain after removal making re-sealing difficult

Engineering Contradiction:
Improveseal securityVSAvoidre-sealing
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The adhesive is treated in advance with radiation or heat to reduce its bonding strength before closure removal, allowing complete adhesive degradation without residues that would interfere with re-sealing

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The adhesive's bonding strength parameter is changed through radiation or heat treatment, transforming it from a strong bond state to a weak bond state that allows clean removal and re-sealing

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If radiation or heat treatment is applied to reduce adhesive strength, then closure can be removed gently, but additional process steps are required

Engineering Contradiction:
Improvesample damageVSAvoidprocess steps
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The radiation or heat treatment device serves multiple functions: it reduces adhesive bonding strength, enables gentle closure removal, and prepares the surface for re-sealing, combining multiple process steps into one treatment step

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The radiation or heat treatment acts as an intermediary that mediates between the closure-adhesive-container system, enabling controlled reduction of bonding strength without directly contacting or damaging the sample

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables soft unsealing of laboratory sample containers, reduces the risk of sample contamination, allows for repeated opening and closing cycles, and facilitates fast unsealing within 5 seconds or less, without requiring complex mechanics.

Implementation Method 1

An adhesive strength of the adhesive can be lowerable by treatment. The method can comprise treating the adhesive such that its adhesive strength is lowered

Methodology Applied
Scientific EffectRadiation treatment: Radiation

Implementation Method 2

An adhesive strength of the adhesive can be lowerable by treatment. The method can comprise treating the adhesive such that its adhesive strength is lowered

Methodology Applied
Scientific EffectHeat treatment: Heating

Data Source

PatentUS12078650B2Method for unsealing an opening of a laboratory sample container, method for handling a laboratory sample container, laboratory apparatus and laboratory automation system
Publication Date: 2024.09.03 ROCHE DIAGNOSTICS OPERATIONS INC
  • US12078650B2 patent drawing
  • US12078650B2 patent drawing

AI summary

A method for unsealing an opening of a laboratory sample container containing a sample is presented. The opening is sealed by a closure attached to the laboratory sample container by an adhesive. An adhesive strength of the adhesive is lowerable by treatment. The method comprises treating the adhesive such that its adhesive strength is lowered and removing the closure from the laboratory sample container.