Sample cooling and storage mechanism

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Solution Overview

Problem

Conventional biological sample storage methods lack programmed automation and gradient cooling, leading to potential damage from rapid cooling and inadequate temperature control.

Innovation Solution

A sample cooling and storage mechanism incorporating a refrigeration device with temperature-controlled refrigeration and a gradient cooling device for programmed cooling, featuring a nitrogen spraying component, heating element, and a three-axis robotic arm for automated sample handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If storage vials are directly placed into liquid-nitrogen storage container, then storage speed is improved, but biological samples are damaged due to rapid cooling

Engineering Contradiction:
Improvestorage speedVSAvoidsample damage from rapid cooling
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent implements a gradient cooling process before final liquid nitrogen storage. The storage box first undergoes controlled cooling in stages (gradient cooling) to gradually reduce temperature, then is rapidly cooled in liquid nitrogen. This preliminary gradient cooling action prepares the samples and storage box for the subsequent rapid cooling without causing thermal shock damage.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces a storage box as an intermediary container between the samples and liquid nitrogen. The storage box undergoes gradient cooling first, acting as a mediator that protects samples from direct exposure to extreme rapid cooling. The storage box serves as a buffer that gradually transfers thermal energy to the samples before final liquid nitrogen storage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If conventional storage method is used, then device complexity is reduced, but temperature control precision and programmed cooling capability are insufficient

Engineering Contradiction:
Improvesystem simplicityVSAvoidtemperature control precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent divides the cooling process into distinct segments: gradient cooling phase and liquid nitrogen storage phase. The gradient cooling device uses multiple heating/cooling zones or stages to progressively reduce temperature. This segmentation allows each phase to be optimized independently, achieving precise temperature control without requiring the entire system to be overly complex.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes cooling parameters dynamically during the process. The gradient cooling device adjusts cooling rate, temperature thresholds, and duration as parameters to achieve precise temperature control. By varying these parameters in different stages, the system achieves high temperature control precision while maintaining reasonable device complexity.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If automated storage and taking operation is implemented, then productivity is improved, but lack of programmed cooling process reduces sample activity

Engineering Contradiction:
Improveautomation levelVSAvoidsample activity maintenance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements continuous automated operation that combines gradient cooling and liquid nitrogen storage in an uninterrupted sequence. The robotic arm continuously transfers storage boxes from gradient cooling device to liquid nitrogen container without manual intervention. This continuous automated process maintains sample activity by ensuring the programmed cooling sequence is executed without interruption or human error.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent incorporates temperature sensing and control feedback in the gradient cooling device. Temperature sensors monitor the cooling process and provide feedback to the control system, which adjusts cooling parameters accordingly. This feedback mechanism ensures the programmed cooling process is executed precisely, maintaining sample activity while enabling automated operation.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mechanism effectively prevents damage to biological samples by achieving gradient cooling and temperature-controlled refrigeration, ensuring the activity and safety of stored samples.

Implementation Method 1

a nitrogen spraying component (102) configured to spray nitrogen in the refrigeration zone (101)

Methodology Applied
Scientific EffectNitrogen spraying cooling: Evaporative Cooler

Implementation Method 2

a heating component (103) configured to heat the interior of the refrigeration zone (101)

Methodology Applied
Scientific EffectElectric heating: Joule Heating

Implementation Method 3

the refrigeration device is configured to perform temperature-controlled refrigeration on storage vials

Methodology Applied
Scientific EffectTemperature-controlled refrigeration: Heat Exchanger

Implementation Method 4

the gradient cooling device is configured to perform programmed gradient cooling on the storage vials

Methodology Applied
Scientific EffectGradient cooling: Temperature Gradient

Data Source

PatentUS12285010B2Sample cooling and storage mechanism
Publication Date: 2025.04.29 SHANGHAI ORIGINCELL BIOLOGICAL CRYO EQUIP CO LTD
  • US12285010B2 patent drawing
  • US12285010B2 patent drawing
  • US12285010B2 patent drawing

AI summary

A sample cooling and storage mechanism includes a refrigeration device and a gradient cooling device. The refrigeration device is configured to perform temperature-controlled refrigeration on storage vials. The gradient cooling device is configured to perform programmed gradient cooling on the storage vials. The refrigeration device includes at least one refrigeration zone. A nitrogen spraying component, a heating component and a storage vial rack are provided in the refrigeration zone. The nitrogen spraying component is configured to spray nitrogen in the refrigeration zone. The heating component heats the interior of the refrigeration zone. The sample cooling and storage mechanism achieves a gradient cooling function for biological samples through the gradient cooling device, thereby preventing damage to the biological samples caused by rapid cooling. In addition, the sample cooling and storage mechanism achieves a temperature-controlled refrigeration function for the biological samples through the refrigeration device.