Sample Crusher Swing Mechanism for Rapid Hair Analysis

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Solution Overview

Problem

Current methods for analyzing hair samples, such as the LC-MS/MS test method, are complex, time-consuming, and not suitable for rapid or instant testing, making them unsuitable for streamlined operations and widespread use.

Innovation Solution

A sample crusher with a swing mechanism driven by an electric motor, featuring a damping mechanism and a circumferential limiting component, which allows for rapid grinding of test samples, enabling instant testing and increased analysis rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the LC-MS/MS test method is used for hair sample analysis, then the test accuracy is improved, but the test time and operational complexity increase significantly

Engineering Contradiction:
Improvetest accuracyVSAvoidtest time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The test process is segmented into two distinct stages: (1) a rapid screening stage using the sample crusher and immunochromatographic method that provides quick results, and (2) a confirmatory stage using LC-MS/MS for definitive accuracy. This segmentation allows most samples to be processed quickly while maintaining high accuracy for confirmatory testing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The testing process employs periodic action by alternating between rapid screening tests and confirmatory LC-MS/MS tests. The sample crusher enables periodic processing of multiple samples through rapid grinding and extraction, followed by sequential immunochromatographic testing, creating a rhythmic workflow that maximizes throughput while maintaining accuracy.

Inventive Principle:
Principle #19Periodic action

2Measurement precision

If the LC-MS/MS test method is used for hair sample analysis, then the test accuracy is improved, but the device complexity and operational difficulty increase

Engineering Contradiction:
Improvetest accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The testing system is divided into two functional segments: a simple, portable sample crusher with immunochromatographic testing for screening, and a complex LC-MS/MS system reserved only for confirmatory testing. This segmentation reduces the complexity of the primary testing device while maintaining overall test accuracy through the confirmatory stage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sample crusher serves as an intermediary device that prepares samples for both rapid screening and confirmatory testing. It acts as a bridge between the simple immunochromatographic method and the complex LC-MS/MS system, enabling the latter to be used only when necessary while maintaining its accuracy advantages.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the sample crusher with swing mechanism is used, then the grinding efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improvegrinding efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The sample crusher employs a dynamic swing mechanism where the grinding tube moves in a swinging arc rather than remaining stationary. This dynamic motion enhances grinding efficiency by creating varied impact angles and forces on the sample, while the mechanism itself remains relatively simple, consisting mainly of a pivot point and spring return system.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The swing mechanism introduces mechanical vibration and oscillation to the grinding process. The back-and-forth swinging motion of the grinding tube creates vibrational forces that improve sample disintegration and mixing, enhancing grinding efficiency without requiring complex vibration generators or high-speed rotation mechanisms.

Inventive Principle:
Principle #18Mechanical vibration

4Productivity

If rapid testing is implemented, then the test rate is improved, but the test sensitivity may be reduced

Engineering Contradiction:
Improvetest rateVSAvoidtest sensitivity
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The testing strategy is segmented into a high-sensitivity screening phase using the rapid immunochromatographic method and a high-accuracy confirmatory phase using LC-MS/MS. The rapid test provides high test rates for initial screening, while the confirmatory testing ensures sensitivity and accuracy for positive cases.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rapid immunochromatographic test serves as an intermediary screening tool that identifies potential positive cases at high speed. It acts as a filter that directs only suspicious samples to the more sensitive but slower LC-MS/MS confirmation, maintaining overall sensitivity while achieving high test rates.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sample crusher facilitates easy and rapid analysis of test samples, reduces test duration, and meets screening requirements, making it suitable for widespread use and cost-effective.

Implementation Method 1

the first spring set is located between the bottom of the supporting plate and the bottom of the main body housing and is capable of providing an upward elastic force to the supporting plate; and the second spring set is connected to the first spring set and is capable of providing a downward elastic force to the supporting plate

Methodology Applied
Scientific EffectElastic force: Elasticity

Implementation Method 2

a damping mechanism arranged in the main body housing, wherein the damping mechanism comprises a supporting plate, a first spring set and a second spring set

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 3

an electric motor arranged in the main body housing, wherein the swing mechanism comprises a transmission shaft... and the transmission shaft is driven by the electric motor to rotate

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 4

an obliquely arranged bearing is sleeved on the transmission shaft, an included angle is formed between an axis of the bearing and an axis of the transmission shaft, the swing disk is mounted on the bearing

Methodology Applied
Scientific EffectMechanical conversion through geometry: Geometry

Data Source

PatentUS20230415163A1Sample crusher
Publication Date: 2023.12.28 GUANGZHOU WONDFO BIOTECH
  • US20230415163A1 patent drawing
  • US20230415163A1 patent drawing
  • US20230415163A1 patent drawing

AI summary

A sample crusher, including a main body housing and an electric motor arranged in the main body housing. A swing mechanism is further arranged in the main body housing. The swing mechanism includes a transmission shaft, a swing disk for allowing a grinding tube to be placed thereon, and a circumferential limiting component. The transmission shaft is driven by the electric motor to rotate, an obliquely arranged bearing is sleeved on the transmission shaft, an included angle is formed between an axis of the bearing and an axis of the transmission shaft, the swing disk is mounted on the bearing, the swing disk and the bearing are concentrically arranged, and the swing disk is connected to the circumferential limiting component.