Sample Divider Using Synchronized Bidirectional Pumps

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Solution Overview

Problem

Existing methods struggle to automatically divide samples with time-varying compositions into representative sub-samples without altering the sample's environment, particularly in small reaction volumes and inhomogeneous media.

Innovation Solution

A sample divider system with a line system and synchronized pumps, allowing for the division of inhomogeneous samples into representative sub-samples by controlling flow rates and line cross-sections, ensuring the sub-samples have the same composition as the original sample.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual division methods are used for samples, then the sample can be divided into sub-samples, but the process is time-consuming and labor-intensive

Engineering Contradiction:
Improvesample division speedVSAvoidtime for sample division
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical division operations with an automated system comprising a pump, flow cell, and detector. The pump automatically transports the sample through the flow cell where division occurs, eliminating manual intervention and significantly increasing division speed while reducing time consumption.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-service automation where the sample automatically flows through the division apparatus driven by the pump, with the flow cell and detector working autonomously to divide and monitor the sample without requiring continuous manual operation.

Inventive Principle:
Principle #25Self-service

2Productivity

If automated division systems are used, then division speed increases, but the system complexity increases

Engineering Contradiction:
Improvesample division speedVSAvoidautomation system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The automated system is segmented into distinct functional modules: a pump for sample transport, a flow cell for division, and a detector for monitoring. This modular segmentation allows each component to perform its specific function independently, simplifying the overall system design and maintenance while maintaining high automation capabilities.

Inventive Principle:
Principle #1Segmentation

3Reliability

If samples are taken from the original environment, then the sample represents the medium accurately, but the sample may change properties after removal

Engineering Contradiction:
Improvesample representativenessVSAvoidsample composition stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The system maintains continuous flow of the sample from the original environment through the flow cell and detector without interruption. This continuous action ensures the sample properties remain stable and representative of the medium, as the sample is divided and analyzed in its natural state without removal-induced changes.

Inventive Principle:
Principle #20Continuity of useful action

4Quantity of substance

If small reaction volumes are analyzed, then the sample size is reduced, but the division becomes more difficult and less representative

Engineering Contradiction:
Improvesample volumeVSAvoiddivision precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent employs hydraulic principles through the use of a pump and flow cell system to precisely control and divide small sample volumes. The fluid dynamics in the flow cell enable accurate division of minimal samples while maintaining representativeness, as the controlled flow ensures uniform distribution and precise measurement of small quantities.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the precise and automatic division of samples with time-varying compositions into representative sub-samples, maintaining the sample's chemical and physical properties, suitable for analysis, even in small reaction volumes and inhomogeneous media.

Implementation Method 1

a pump having a first flow rate and at least a second pump having a second flow rate, the first and second pumps conveying the sample in the piping system

Methodology Applied
Scientific EffectPump: Pump

Data Source

PatentEP2690446B1Sample divider
Publication Date: 2016.12.07 METTLER TOLEDO GMBH
  • EP2690446B1 patent drawingFigure 1
  • EP2690446B1 patent drawingFigure 2
  • EP2690446B1 patent drawingFigure 3

AI summary

The divider has a sample chamber (4) with an inlet through which inhomogeneous sample is received. Two pumps (1, 2) comprise respective flow rates, where one of the pumps is designed for bidirectional operation, and another pump is designed as unidirectional pump. The pumps convey the sample to a conduit system (3). The conduit system has a conduit (3a) and an outlet (6), and connected to the chamber. The pumps run in a synchronous manner such that the sample is simultaneously divided into two partial samples during traversing of the conduit system. Independent claims are also included for the following: (1) a sample removal-system (2) a method for dividing a sample into partial samples.