Stacked Sample Plate with Through-Holes for Needle Access

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Solution Overview

Problem

Existing auto-samplers face challenges in maximizing the number of installable sample plates without increasing cost or installation area, particularly when sample plates are arranged in multiple stages, as they require complex mechanisms for accessing lower plates.

Innovation Solution

The design includes sample plates with through-holes allowing needle access to lower plates when stacked, using protrusions and ridges for alignment, and an auto-sampler with a needle control unit to facilitate horizontal and vertical movement, enabling two-stage plate arrangement without moving mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If multiple sample plates are arranged in the same plane, then the auto-sampler can access all plates, but the installation area becomes large

Engineering Contradiction:
Improveaccess to sample platesVSAvoidinstallation area
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent transitions from arranging sample plates in a two-dimensional plane to stacking them in three-dimensional vertical layers. Multiple sample plates are arranged in the up-down direction with through-holes positioned directly above wells of lower plates, enabling the sampling needle to access lower plates by passing through upper plates, thereby reducing the horizontal installation area while maintaining accessibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If multiple sample plates are arranged in multiple stages in the up-down direction, then the installation area is reduced, but a mechanism for moving sample plates is required which increases cost

Engineering Contradiction:
Improveinstallation areaVSAvoidmoving mechanism
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The sample plates are designed with through-holes and positioning protrusions that enable them to be stacked and positioned relative to each other without requiring external moving mechanisms. The sampling needle directly passes through the through-holes of upper plates to access lower plates, making the system self-sufficient and eliminating the need for complex plate-moving mechanisms.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If through-holes are provided in the sample plate for needle access, then lower plates can be accessed, but the structural integrity may be compromised

Engineering Contradiction:
Improveaccess to lower platesVSAvoidstructural integrity
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

Through-holes are strategically provided only in specific regions of the sample plate where wells are not located, concentrating the structural strength in the well regions while allowing needle access in the through-hole regions. This localized differentiation maintains structural integrity where needed while enabling functionality where required.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11366133B2Sample plate and auto-sampler
Publication Date: 2022.06.21 SHIMADZU CORP
  • US11366133B2 patent drawing
  • US11366133B2 patent drawing
  • US11366133B2 patent drawing

AI summary

The sample plate has a principal plane in which a plurality of wells is arranged. The sample plate has a plurality of through-holes each allowing a sampling needle to pass through in a region of the principal plane where the wells are not provided, and positions of the wells and positions of the through-holes are designed such that when two pieces of the sample plates are arranged up and down with a predetermined positional relationship in a state in which respective principal planes are arranged in parallel each other, the through-holes of the sample plate arranged on an upper side is arranged at positions directly above respective wells of the sample plate arranged on a lower side.