Sample Temperature Control via Compressed Air Injection

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Solution Overview

Problem

Conventional solar cell measurement devices face challenges in maintaining a constant temperature, especially for thin film solar cells with thick glass substrates and dye-sensitized solar cells, due to ineffective heat exchange and slow spectral response times, leading to temperature increases during photoelectric characteristic measurements.

Innovation Solution

A device with a direct temperature control method using a cooling unit that injects compressed air and a non-contact thermometer to maintain sample temperature, combined with indirect cooling of the sample stage, ensuring precise temperature control during photoelectric measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If an indirect method for controlling sample temperature by controlling sample stage temperature is used, then the measurement device structure is simple, but the temperature control effectiveness is poor for thin film solar cells with thick glass substrates

Engineering Contradiction:
Improvemeasurement device structureVSAvoidsample temperature control effectiveness
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent introduces a transparent heat dissipation plate as an intermediary between the light source and the thin film solar cell. This plate has high thermal conductivity to conduct heat away from the cell while being transparent to allow light transmission for measurement, thus mediating between the conflicting requirements of light exposure and heat dissipation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs forced air convection by blowing cooled air across the sample surface to enhance heat dissipation. This pneumatic approach provides active cooling that directly addresses the poor heat exchange characteristics of thin film solar cells with thick glass substrates

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Stability of the object's composition

If a thin film solar cell with thick glass substrate is measured using indirect cooling, then the sample structure is maintained, but heat exchange between sample stage and sample is ineffective

Engineering Contradiction:
Improvesample structure integrityVSAvoidheat exchange efficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The transparent heat dissipation plate serves as a mediator that provides efficient thermal conduction pathways without requiring direct contact with the sample structure. It absorbs excess heat from the cell while remaining optically transparent, thus maintaining sample integrity while improving heat exchange efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the thermal parameters of the measurement system by introducing materials and mechanisms with high thermal conductivity (heat dissipation plate, forced air flow) to compensate for the poor thermal conductivity of the thick glass substrate, thereby improving overall heat exchange efficiency

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If dye-sensitized solar cell measurement is performed with indirect cooling, then the measurement procedure is simple, but the measurement time is long due to slow spectral response time

Engineering Contradiction:
Improvemeasurement procedure complexityVSAvoidmeasurement time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent implements preliminary cooling measures by pre-cooling the sample and continuously cooling during measurement. This preliminary action reduces the initial temperature and maintains it throughout the extended measurement period required for dye-sensitized solar cells, preventing temperature-induced measurement errors

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs continuous cooling throughout the extended measurement process rather than intermittent cooling. This continuous action maintains stable temperature conditions throughout the entire measurement period, ensuring measurement accuracy despite the prolonged exposure time required for these slow-response cells

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively maintains sample temperature at Standard Test Conditions (STC) even for challenging cases like thin film solar cells and dye-sensitized solar cells, preventing temperature increases and ensuring accurate measurements.

Implementation Method 1

a cooling unit for cooling the sample by injecting air

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

a temperature measuring unit having a thermometer to measure the temperature of the sample

Methodology Applied
Scientific EffectTemperature measurement:

Implementation Method 3

an air compressor for generating compressed air

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

a compressed air cooler connected to the air compressor for cooling the compressed air

Methodology Applied
Scientific EffectCooling: Cooling

Data Source

PatentUS9667190B2Device for controlling sample temperature during photoelectric measurement and solar cell measurement device using same
Publication Date: 2017.05.30 KOREA INST OF ENERGY RES
  • US9667190B2 patent drawing
  • US9667190B2 patent drawing
  • US9667190B2 patent drawing

AI summary

Disclosed herein is a device for controlling a sample temperature during photoelectric measurement of the sample. The device for controlling a sample temperature during photoelectric measurement of the sample includes: a sample stage to which a measurement target sample is fixed; a cooling unit for cooling the sample by injecting air; and a temperature measuring unit having a thermometer that measures a temperature of the sample. The device has an effect of easily controlling the temperature of a measurement target sample by employing a direct control method for a sample temperature, in which air or cooled air is injected to the sample.