Sampling Device Deformable Drive Bracket for Bulk Materials
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing sampling devices for bulk materials are susceptible to damage due to unforeseen obstacles during operation, leading to mechanical damage of the sampling probe and other components, as they lack effective protection against external forces and obstacles.
Innovation Solution
The sampling device incorporates a deformable drive bracket supported by mechanical springs and a non-contact shutdown sensor, allowing for automatic shutdown and protection against excessive external loads, with pre-tensioned springs minimizing wear and backlash, and adjustable force thresholds for different operational states.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the sampling probe is equipped with mechanical bumpers or electrical sensors for protection, then the device can detect obstacles and shut down, but the device remains susceptible to mechanical damage from unforeseen obstacles during operation
Solution Approach 1:
The patent applies beforehand cushioning by introducing a deformable element (such as a spring or elastomer) between the drive bracket and the base that can absorb and dissipate mechanical energy from unexpected obstacles. This cushioning element is pre-installed to protect the rigid mechanical components from damage when the probe encounters obstacles during operation, allowing the device to withstand external forces without catastrophic failure.
2Reliability
If the drive bracket is made rigid for stable operation, then the drive can operate reliably, but the device cannot withstand external forces and is prone to damage
Solution Approach 1:
The patent applies parameter changes by transforming the drive bracket from a completely rigid structure to a semi-flexible structure with controlled compliance. The deformable element introduces a specific mechanical parameter (flexibility or compliance) that allows the bracket to deform under external forces while maintaining operational stability during normal operation. This parameter change enables the bracket to absorb shock loads without compromising its ability to transmit driving forces effectively.
3Reliability
If mechanical bumpers are used for protection, then the device can stop upon encountering obstacles, but these bumpers may cause wear and require maintenance
Solution Approach 1:
The patent applies the principle of cheap short-living objects by using a deformable element that can be easily replaced when worn or damaged. Rather than using complex mechanical bumpers that wear contact surfaces, the solution employs a simple elastomeric or spring-based element that absorbs wear through its material properties and can be quickly swapped out without affecting other components. This reduces maintenance complexity and repair time.
4Reliability
If the device is equipped with limit protections and sensors, then automatic shutdown is possible, but the complexity of the device increases
Solution Approach 1:
The patent applies self-service by designing a protection system that automatically responds to obstacle detection without requiring complex sensor arrays or control logic. The deformable element provides inherent mechanical feedback that can be detected by simple limit switches or position sensors already present in the drive system, allowing the device to protect itself through its own operational parameters rather than adding independent monitoring systems.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively protects the device and its components from damage, ensuring reliable operation and minimizing wear, while allowing for universal application across various bulk materials and supporting structures, with enhanced sensitivity and reliability in demanding conditions.
Implementation Method 1
the drive bracket is supported by at least one deformable element fixed on the base
Implementation Method 2
The sampling device incorporates a deformable drive bracket supported by mechanical springs
Data Source
Figure 1
Figure 2
Figure 3
AI summary
The subject of the invention is a sampling device (1), in particular for bulk materials of agricultural origin. The sampling device (1), in particular of bulk materials, comprises a base (2) with which a boom arm (3) is movably connected, having a movably mounted probe (4) at its free end. The device is equipped with a drive (6) for the boom arm (3) and at least one sensor (9) that shuts down the drive and reads at least the extreme positions of a drive bracket (5). To the base (2) the drive bracket (5) having the seated drive (6) is movably connected, the executive element of which is connected to the boom arm (3). The drive bracket (5) is supported by at least one deformable element (7, 8) fixed on the base.