Sampling Device Deformable Drive Bracket for Bulk Materials

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Solution Overview

Problem

Existing sampling devices for bulk materials are susceptible to damage due to unforeseen obstacles during operation, leading to mechanical damage of the sampling probe and other components, as they lack effective protection against external forces and obstacles.

Innovation Solution

The sampling device incorporates a deformable drive bracket supported by mechanical springs and a non-contact shutdown sensor, allowing for automatic shutdown and protection against excessive external loads, with pre-tensioned springs minimizing wear and backlash, and adjustable force thresholds for different operational states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the sampling probe is equipped with mechanical bumpers or electrical sensors for protection, then the device can detect obstacles and shut down, but the device remains susceptible to mechanical damage from unforeseen obstacles during operation

Engineering Contradiction:
Improveprotection against obstaclesVSAvoidmechanical damage from external forces
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies beforehand cushioning by introducing a deformable element (such as a spring or elastomer) between the drive bracket and the base that can absorb and dissipate mechanical energy from unexpected obstacles. This cushioning element is pre-installed to protect the rigid mechanical components from damage when the probe encounters obstacles during operation, allowing the device to withstand external forces without catastrophic failure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If the drive bracket is made rigid for stable operation, then the drive can operate reliably, but the device cannot withstand external forces and is prone to damage

Engineering Contradiction:
Improvestable operationVSAvoidresistance to external forces
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies parameter changes by transforming the drive bracket from a completely rigid structure to a semi-flexible structure with controlled compliance. The deformable element introduces a specific mechanical parameter (flexibility or compliance) that allows the bracket to deform under external forces while maintaining operational stability during normal operation. This parameter change enables the bracket to absorb shock loads without compromising its ability to transmit driving forces effectively.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If mechanical bumpers are used for protection, then the device can stop upon encountering obstacles, but these bumpers may cause wear and require maintenance

Engineering Contradiction:
Improveprotection functionalityVSAvoidwear and maintenance requirements
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The patent applies the principle of cheap short-living objects by using a deformable element that can be easily replaced when worn or damaged. Rather than using complex mechanical bumpers that wear contact surfaces, the solution employs a simple elastomeric or spring-based element that absorbs wear through its material properties and can be quickly swapped out without affecting other components. This reduces maintenance complexity and repair time.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Reliability

If the device is equipped with limit protections and sensors, then automatic shutdown is possible, but the complexity of the device increases

Engineering Contradiction:
Improveautomatic shutdown capabilityVSAvoidnumber of protection components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies self-service by designing a protection system that automatically responds to obstacle detection without requiring complex sensor arrays or control logic. The deformable element provides inherent mechanical feedback that can be detected by simple limit switches or position sensors already present in the drive system, allowing the device to protect itself through its own operational parameters rather than adding independent monitoring systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively protects the device and its components from damage, ensuring reliable operation and minimizing wear, while allowing for universal application across various bulk materials and supporting structures, with enhanced sensitivity and reliability in demanding conditions.

Implementation Method 1

the drive bracket is supported by at least one deformable element fixed on the base

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The sampling device incorporates a deformable drive bracket supported by mechanical springs

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentEP4300069B1Sampling device, in particular for bulk materials
Publication Date: 2024.11.13 CEREUS WENA ADAM I GRAZYNA WITKOWSCY SPJ
  • EP4300069B1 patent drawingFigure 1
  • EP4300069B1 patent drawingFigure 2
  • EP4300069B1 patent drawingFigure 3

AI summary

The subject of the invention is a sampling device (1), in particular for bulk materials of agricultural origin. The sampling device (1), in particular of bulk materials, comprises a base (2) with which a boom arm (3) is movably connected, having a movably mounted probe (4) at its free end. The device is equipped with a drive (6) for the boom arm (3) and at least one sensor (9) that shuts down the drive and reads at least the extreme positions of a drive bracket (5). To the base (2) the drive bracket (5) having the seated drive (6) is movably connected, the executive element of which is connected to the boom arm (3). The drive bracket (5) is supported by at least one deformable element (7, 8) fixed on the base.