Multi-layer liner assembly for sand trap drainage

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Solution Overview

Problem

Sand traps on golf courses require substantial maintenance due to vegetation growth and water retention issues, leading to undesirable conditions that can frustrate golfers and result in economic losses for course owners.

Innovation Solution

A liner assembly for sand traps comprising a water-permeable first layer and a substantially water-impermeable second layer, applied as a liquid, which includes a polyurea material and extends partially outside the trap's perimeter, inhibiting vegetation growth and directing water to a drainage system for quick evacuation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single water-impermeable liner is used in sand traps, then water drainage is improved, but vegetation growth control is insufficient and sand integrity deteriorates

Engineering Contradiction:
Improvewater drainageVSAvoidvegetation growth
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The liner system is divided into two distinct layers: a geotextile fabric layer for vegetation control and sand stabilization, and a water-impermeable liner layer for drainage. This segmentation allows each layer to perform its specific function optimally without compromising the other objectives.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite liner assembly combining two different materials with complementary properties: geotextile fabric (permeable, vegetation-resistant) and water-impermeable material (impermeable, drainage-efficient). This composite structure simultaneously addresses multiple problems that a single material cannot solve.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If extensive maintenance is performed to control vegetation and drainage, then playing conditions improve, but time and economic resources are lost

Engineering Contradiction:
Improveplaying conditionsVSAvoidmaintenance time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The liner assembly is installed beforehand to prevent vegetation growth and manage water drainage proactively. This preliminary action eliminates the need for continuous maintenance interventions, saving time and resources in the long term while maintaining optimal playing conditions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The geotextile fabric layer provides self-service by naturally preventing vegetation penetration through its structural properties, requiring no active maintenance. The layered system autonomously manages both vegetation control and water drainage functions.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If sand traps are positioned near grasses and plantings, then aesthetic appeal improves, but vegetation spreads into the sand trap causing maintenance issues

Engineering Contradiction:
Improveaesthetic appealVSAvoidvegetation spread
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The geotextile fabric layer acts as an intermediary barrier between the substrate and the sand, allowing the sand trap to be positioned near plantings for aesthetic appeal while preventing vegetation from spreading into the sand trap area.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The liner assembly effectively prevents vegetation growth, maintains sand integrity, and enhances drainage, reducing maintenance needs and improving playing conditions by ensuring quick water evacuation.

Implementation Method 1

The first layer can be formed from a water-permeable material such as a geotextile fabric

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 2

The second layer can be formed from a substantially water-impermeable material... the second layer can include a polyurea material

Methodology Applied
Scientific EffectWater impermeability:

Data Source

PatentUS7399145B2Multi-layer liner assembly for a sand trap
Publication Date: 2008.07.15 KLC CONCEPTS LLC
  • US7399145B2 patent drawing
  • US7399145B2 patent drawing
  • US7399145B2 patent drawing

AI summary

A liner assembly (222A) for a sand trap (10) having a perimeter (12) that defines a cavity (13) and a substrate (18) within the cavity (13) includes a first layer (230A) and a second layer (232A). The first layer (230A) is positioned on the substrate (18) and can be formed from a substantially water-permeable material. The second layer (232A) can be formed from a substantially water-impermeable material and is applied to the first layer (230A). The second layer (232A) can be applied to the first layer (230A) as a liquid, such as a polyurea material. In one embodiment, at least one of the layers (230A, 232A) extends within the substrate (18) at least partially outside the perimeter (12) of the sand trap (10). The second layer (232A) can include an aggregate material that is integrally formed as part of the second layer (232A).