Sanitary Insert Unit Bypass Nozzle for High-Force Cleaning

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Solution Overview

Problem

Low water pressure in arid countries and mandatory low volume flow in other countries make it difficult to effectively clean articles with existing sanitary insert units, as they fail to produce a powerful cleaning jet with limited water supply.

Innovation Solution

The sanitary insert unit features a bypass duct with a narrowing clear duct cross section to create an accelerated liquid jet, combined with a flow rate regulator and lattice or mesh structure to generate a powerful cleaning jet, while maintaining low water consumption and ensuring effective cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If water flow is reduced to meet low consumption requirements, then water saving is improved, but cleaning effectiveness deteriorates

Engineering Contradiction:
Improvewater consumptionVSAvoidcleaning effectiveness
Core Design Contradiction:
Loss of substanceVSReliability

Solution Approach 1:

The water flow is segmented into two separate paths: a main liquid path that delivers aerated soft jet for general washing, and a bypass duct that delivers concentrated high-velocity jet for cleaning. This segmentation allows each path to serve its specific function with optimized flow characteristics, enabling effective cleaning with minimal water consumption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bypass duct functions as a hydraulic nozzle that converts pressure energy into kinetic energy, creating a high-velocity jet. The lattice structure in the main path introduces air into the water flow, creating an aerated soft jet. These hydraulic and pneumatic mechanisms enable different jet characteristics from the same water supply, resolving the contradiction between water saving and cleaning effectiveness.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Use of energy by moving object

If water pressure is low, then energy consumption is reduced, but jet velocity and cleaning force deteriorate

Engineering Contradiction:
Improveenergy consumptionVSAvoidjet velocity
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The bypass duct changes the velocity parameter of the water flow by constraining it through a narrowing cross-section, converting pressure into velocity. This parameter transformation enables high jet velocity even when supply pressure is low, without requiring additional energy input. The lattice structure similarly transforms the flow regime from dense to aerated, changing the physical parameters of the jet.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the generation of a powerful cleaning jet with increased cleaning force, effective for cleaning articles even with low water flow, while reducing water consumption and maintaining a soft, non-spraying overall jet.

Implementation Method 1

the bypass duct is in the form of a nozzle for creating at least one accelerated liquid jet, and in that the bypass duct to this end has a narrowing clear duct cross section at least in one section

Methodology Applied
Scientific EffectNozzle effect: De Laval Nozzle

Implementation Method 2

a jet splitter having a plurality of splitter openings, which divide the water flowing through into a plurality of individual jets

Methodology Applied
Scientific EffectFlow division:

Implementation Method 3

at least one lattice or mesh structure following the jet splitter in the liquid path, and wherein at least one bypass duct that at least partially bypasses the liquid path is provided

Methodology Applied
Scientific EffectFlow homogenization:

Data Source

PatentUS11873629B2Sanitary insert unit
Publication Date: 2024.01.16 NEOPERL GMBH
  • US11873629B2 patent drawing
  • US11873629B2 patent drawing
  • US11873629B2 patent drawing

AI summary

A sanitary insert unit (6) is provided having an insert housing (2) which can be mounted on or in a water outlet (3) of a sanitary outlet fitting and in the housing interior of which there is provided a liquid path that channels water flowing through the housing interior. A jet splitter (9, 10) with a plurality of splitter openings (11, 13) is provided in the liquid path, and the splitter openings divide the through-flowing water into a plurality of individual jets. At least one grid or mesh structure (14, 15) follow the jet splitter (9, 10) in the liquid path, and at least one bypass duct (16) which bypasses the liquid path at least in certain portions is provided. The bypass duct (16) is formed as a nozzle for generating at least one accelerated liquid jet, and for this purpose, the at least one bypass duct (16) has a tapering clear duct cross section at least in a sub-portion.