Sanitary Rotatable Joint With Leak Detection and CIP Cleaning
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Solution Overview
Problem
Sanitary process systems lack rotatable joints that allow for fluid transfer while maintaining sanitary conditions and enabling in-place cleaning, which is essential for food-grade or pharmaceutical-grade applications, as existing systems require disconnection and manual cleaning, and often use non-sanitary materials or configurations that hinder effective cleaning.
Innovation Solution
A rotatable joint design featuring a housing, tube fitting, bearing, and seal with leak detection ports, allowing for relative rotation and in-place cleaning, utilizing food-grade materials and a chamfered seal configuration to prevent residual product accumulation and facilitate cleaning, with polymeric bearing elements for reduced friction and wear.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If rigid tube or pipe connections are used in sanitary process systems, then structural stability and connection reliability are improved, but flexibility for delivering fluid to multiple sources or destinations deteriorates, requiring disconnection and reconnection which increases cleaning costs and process interruption time
Solution Approach 1:
The patent applies the dynamics principle by introducing a rotatable joint that allows the piping system to change its configuration dynamically. The rotatable joint enables the pipe to rotate relative to the housing, providing flexibility to deliver fluid to multiple sources or destinations without requiring disconnection and reconnection of rigid pipes. This maintains connection reliability while adding the needed adaptability for different fluid delivery paths.
2Reliability
If the piping system is disconnected for cleaning between product transfers, then sanitary conditions are maintained, but process productivity and operational efficiency deteriorate due to manual cleaning time and reconnection requirements
Solution Approach 1:
The patent applies the self-service principle by enabling the piping system to clean itself through the clean-in-place capability. The rotatable joint is designed with features that allow cleaning fluids to flow through all internal surfaces, including the bearing and seal areas, without requiring disassembly. This self-cleaning capability maintains sanitary conditions while eliminating the need for manual disconnection and cleaning, thereby preserving process productivity.
3Ease of manufacture
If porous materials are used in the piping system, then manufacturing cost and ease of manufacture are improved, but sanitary quality deteriorates due to residual product retention and bacteria growth
Solution Approach 1:
The patent applies the local quality principle by ensuring that all surfaces in contact with the fluid, particularly critical areas like the seal and bearing interfaces, have non-porous, smooth finishes that prevent residual product retention. While the bulk materials may be easily manufactured, the critical sanitary surfaces are specifically engineered with appropriate surface properties. This localized attention to surface quality ensures sanitary conditions are maintained without compromising overall manufacturing feasibility.
4Device complexity
If crevices are present in the piping system configuration, then structural complexity is reduced, but cleanability deteriorates requiring disassembly for adequate cleaning
Solution Approach 1:
The patent applies the self-service principle by designing the rotatable joint with features that enable self-cleaning through clean-in-place capability. The bearing and seal areas are configured to allow cleaning fluids to flow through and flush out any potential crevices or trapped areas. This eliminates the need for disassembly to achieve adequate cleaning, maintaining both structural simplicity and cleanability through intelligent design of the fluid flow paths and component geometry.
5Reliability
If a seal is used between housing and tube fitting to prevent leakage, then fluid containment reliability is improved, but cleanability deteriorates due to seal interference with cleaning fluid flow
Solution Approach 1:
The patent applies the intermediary principle by introducing a bearing as a mediator between the seal and the cleaning fluid flow path. The bearing is configured to allow cleaning fluids to pass through or around it, acting as an intermediary that does not block the cleaning flow. This enables the seal to maintain fluid containment reliability while the bearing facilitates cleanability by allowing cleaning fluids to reach all necessary surfaces without requiring seal removal or disassembly.
6Ease of manufacture
If non-food-grade or non-pharmaceutical-grade materials are used in the piping system, then manufacturing cost is reduced, but product safety and sanitary compliance deteriorate
Solution Approach 1:
The patent applies the local quality principle by ensuring that all surfaces in contact with the fluid product use food-grade or pharmaceutical-grade materials with appropriate surface properties. While non-critical external surfaces may use less expensive materials, the critical internal surfaces that contact the product are specifically engineered with sanitary, non-leaching materials. This localized material selection ensures product safety and sanitary compliance without unnecessarily increasing overall manufacturing cost.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables sanitary fluid transfer and in-place cleaning of the piping system, ensuring compliance with food-grade or pharmaceutical-grade standards by preventing leakage and residual product retention, while allowing for flexible rotation and maintenance without disassembly.
Implementation Method 1
bearing around the tube fitting and configured to permit relative rotation of the housing and tube fitting
Implementation Method 2
seal between the housing and tube fitting
Data Source
AI summary
An improved rotatable joint for fluid flow therethrough having (a) a housing, (b) a tube fitting axially aligned with the housing, (c) a bearing around the tube fitting and configured to permit relative rotation of the housing and tube fitting, and (d) a seal between the housing and tube fitting, the improvement wherein (i) the housing includes one or more leak detection ports and (ii) the rotatable joint is configured such that any leakage of fluid through the rotatable joint flows first around the seal to the bearing and then through one or more of the leak detection ports to the atmosphere.


