Sanitary-ware Pressure Exchange Flushing Mechanism

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Solution Overview

Problem

Existing toilet designs that integrate the cistern into the toilet bowl housing either require electrical power or suffer from reliability issues due to dependence on water pressure infrastructure, and are prone to clogging, while also complicating installation and maintenance.

Innovation Solution

A sanitary-ware system where the cistern is flushed by mains water pressure using a pressure exchange mechanism, such as a piston or rotor system, eliminating the need for electrical power and optimizing space between the bowl and housing for efficient flushing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a jet powered water system is used to flush the toilet, then the flushing mechanism can operate without electrical power, but the system becomes prone to clogging due to water impurities and suffers from inappropriate water pressure in the infrastructure

Engineering Contradiction:
Improveenergy consumptionVSAvoidsystem reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent employs a hydraulic pump system that uses water pressure from the infrastructure to drive the flushing mechanism. The pump is designed to handle varying water pressures and impurities, converting hydraulic energy into mechanical motion to propel the flush without requiring electrical power, thus resolving the contradiction between energy independence and system reliability

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Volume of moving object

If the cistern is integrated into the toilet bowl housing to optimize space, then the structure becomes more compact, but the installation and maintenance complexity increases

Engineering Contradiction:
Improvespace occupationVSAvoidinstallation complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent integrates the cistern and flushing mechanism into a unified assembly that fits within the toilet bowl housing. This merging of components maximizes space utilization while the modular design allows for simplified installation and maintenance, as the integrated unit can be installed as a single component and serviced without disassembling multiple separate parts

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If a piston or rotor pressure exchange mechanism is used to eliminate electrical power requirements, then the flushing system becomes more reliable, but the device complexity increases

Engineering Contradiction:
Improveflushing reliabilityVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent utilizes a hydraulic pump with a piston or rotor mechanism that converts water pressure into mechanical motion. This hydraulic approach eliminates the need for electrical motors and complex electronic controls, relying instead on the natural pressure differential of the water supply to drive the flushing action, thereby improving reliability while keeping the mechanism relatively simple

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a reliable, space-efficient, and maintenance-friendly flushing mechanism that uses mains water pressure to effectively flush the toilet bowl without electrical power, addressing the limitations of previous designs by ensuring consistent performance and reduced clogging risks.

Implementation Method 1

a flushing assembly including a tank having a first chamber having a first volume and an inlet, and a second chamber having an outlet and a second volume, larger than the volume of the first chamber; the inlet coupled to a source of water at high pressure receiving a first quantity of water at an inlet pressure from the source

Methodology Applied
Scientific EffectHydraulic pressure: Pressure Gradient

Implementation Method 2

a pressure exchange mechanism disposed between the first chamber and the second chamber, wherein a first quantity of water in the first chamber causes a second quantity of water in the second chamber, larger than the first quantity, to be pushed out of the second chamber through the outlet at a pressure lower than the inlet pressure

Methodology Applied
Scientific EffectPressure exchange: Hydraulic Press

Data Source

PatentEP3325730B1Sanitary-ware
Publication Date: 2022.01.19 FELDMAN AE
  • EP3325730B1 patent drawingFigure 1~2
  • EP3325730B1 patent drawingFigure 3a~3b
  • EP3325730B1 patent drawingFigure 4a~4b

AI summary

Sanitary-ware coupled to a mains water supply, the sanitary-ware including a flushing assembly including a tank having a first chamber having a first volume and an inlet, and a second chamber having an outlet and a second volume, larger than the volume of the first chamber; the inlet coupled to a source of water at high pressure receiving a first quantity of water at an inlet pressure from the source; and a pressure exchange mechanism disposed between the first chamber and the second chamber, wherein a first quantity of water in the first chamber causes a second quantity of water in the second chamber, larger than the first quantity, to be pushed out of the second chamber through the outlet at a pressure lower than the inlet pressure by the pressure exchange mechanism. Preferably, the source of water at high pressure is a mains water supply.