Sapphire Window Spectrometer for Wear-Resistant Optical Measurements

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing optical measurement technologies lack precision in controlling the distance between measurement surfaces and suffer from wear and tear issues, affecting the accuracy and longevity of measurements.

Innovation Solution

A spectrometer apparatus with a screw and protrusion configuration that allows precise control of the distance between measurement surfaces, using a motor-driven precision screw within a housing and a sapphire window for improved wear resistance and alignment, enabling accurate and durable optical measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a screw is moved up or down to control the distance between measurement surfaces, then the distance control is simple, but the measurement precision is insufficient

Engineering Contradiction:
Improvedistance control simplicityVSAvoiddistance measurement precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

A protrusion is introduced as an intermediary element between the screw and the upper measurement surface. The protrusion extends from the upper arm into the housing and abuts the screw, mediating the force transmission. This allows the screw to control the distance between measurement surfaces while the protrusion provides a precise mechanical stop that enhances measurement precision beyond what the screw alone could achieve.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If optical fiber ends are used on measurement surfaces, then the apparatus is compact, but wear and tear occurs affecting longevity

Engineering Contradiction:
Improveapparatus compactnessVSAvoidmeasurement surface longevity
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The invention uses a sapphire window instead of an optical fiber end on one of the measurement surfaces. Sapphire is an extremely hard, wear-resistant material that maintains its optical properties over time. This material substitution resolves the contradiction by providing a durable, long-lasting measurement surface that does not suffer from the wear and tear issues affecting optical fiber ends, while still maintaining the compact apparatus design.

Inventive Principle:
Principle #40Composite materials

3Measurement precision

If multiple components are used for precise distance control, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvedistance control precisionVSAvoidcontrol mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention combines the distance control function and the precision positioning function into a single integrated mechanism. The screw provides the primary distance control, while the protrusion that abuts the screw simultaneously provides the precision mechanical stop. This merging of functions achieves high measurement precision without requiring separate, complex positioning systems for each function.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances measurement precision and reduces wear and tear, allowing for accurate concentration determination of samples via the Beer-Lambert law and improved performance in colorimetric assays with reduced liquid column breakage and enhanced optical properties measurement.

Implementation Method 1

a precision screw contained entirely within the housing, the rotation of which against the protrusion causes controlled movement of the upper arm

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 2

Embodiments of the present invention may further employ a sapphire window instead of an optical fiber on one of the two opposing measurement surfaces, which has greater wear resistance than the end of an optical fiber

Methodology Applied
Scientific EffectWear resistance: Wear

Implementation Method 3

The housing is coupled to the first arm and comprises a motor and a precision screw contained entirely within the housing

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS9442009B2Apparatus and method for making optical measurements of samples
Publication Date: 2016.09.13 DENOVIX INC
  • US9442009B2 patent drawing
  • US9442009B2 patent drawing
  • US9442009B2 patent drawing

AI summary

An improved apparatus and method for making optical measurements of a sample is described. In one embodiment, the apparatus is a microvolume sampling mechanism comprised of two opposing optical measurement surfaces. A sample is held by surface tension between the two opposing optical measurement surfaces. Light is transmitted through the sample and received by optical fibers, which measure the absorbance of the sample. This absorbance can be used to determine the concentration of the sample.