Satellite Dispenser Two-Layer Radial Fixation

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Solution Overview

Problem

Existing methods for launching multiple small artificial satellites are inefficient in using the volume under the fairing of a launcher, limiting the number of satellites that can be launched simultaneously and increasing costs when satellites exceed certain size constraints.

Innovation Solution

Arranging satellites in two layers around a dispenser with mechanical interfaces of different radial extensions, allowing for a more efficient use of the fairing volume by optimizing the radial fixation of each layer, enabling the simultaneous launch of a greater number of satellites with increased dimensions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If satellites are arranged in a single layer around the dispenser, then the arrangement is simple, but the volume utilization under the fairing is inefficient

Engineering Contradiction:
Improvearrangement complexityVSAvoidfairing volume utilization
Core Design Contradiction:
Device complexityVSVolume of stationary object

Solution Approach 1:

The patent transitions from a single-layer arrangement to a two-layer arrangement around the dispenser, utilizing the longitudinal dimension more effectively. The second layer is positioned such that satellites extend beyond the first layer in the longitudinal direction, thereby filling the available fairing volume more efficiently and increasing the number of satellites that can be launched simultaneously.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If mechanical interfaces have uniform radial extension, then the structure is simple, but the volume capacity for larger satellites is limited

Engineering Contradiction:
Improveinterface structure complexityVSAvoidfairing volume capacity
Core Design Contradiction:
Device complexityVSVolume of stationary object

Solution Approach 1:

The patent applies mechanical interfaces with different radial extensions at different locations around the dispenser. Specifically, the second layer uses interfaces with greater radial extension than the first layer, allowing satellites in the second layer to extend further in the longitudinal direction. This local differentiation enables more efficient packing and increases the overall volume capacity of the fairing.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10407190B2Method for arranging a plurality of spacecraft under the fairing of a launcher, assembly resulting from such a method and dispenser suited to such an assembly
Publication Date: 2019.09.10 THALES SA
  • US10407190B2 patent drawing
  • US10407190B2 patent drawing
  • US10407190B2 patent drawing

AI summary

A method for arranging a plurality of spacecraft comprises the following steps: arranging a first layer of spacecraft around a dispenser; fixing the spacecraft of the first layer to the dispenser using mechanical interfaces extending in a radial direction; arranging a second layer of spacecraft around the first layer and the dispenser, the spacecraft of the second layer being arranged that they extend beyond, in a longitudinal direction of the fairing, the spacecraft of the first layer which are interposed between them and the dispenser; fixing the spacecraft of the second layer to the dispenser using mechanical interfaces extending in a radial direction over a distance greater than that of the mechanical interfaces of the first layer; and arranging the assembly thus obtained, under the fairing of a launcher. Assembly of spacecraft that can be obtained by the method and a dispenser suited to the assembly is provided.