Satellite Predictive Maintenance via Dual-Model Lifespan Analysis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current satellite management systems lack effective methods for predicting and preventing failure events, leading to potential catastrophic failures such as complete shutdown, fire, or total communication loss, due to the complexity of disambiguating failure modes from noisy sensor data streams.

Innovation Solution

A method involving a computer system that accesses historical datasets, segments failure events, extracts features, and trains a lifespan prediction model using adversarial or convolutional neural networks to predict satellite lifespan, allowing for early detection of impending failures and prompting operators for corrective actions through an operator portal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional satellite monitoring systems are used, then operational simplicity is maintained, but failure prediction capability is insufficient leading to catastrophic failures

Engineering Contradiction:
Improvefailure prediction capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments failure prediction into two distinct models: a long-term lifespan prediction model and a short-term failure probability model. This segmentation allows each model to specialize in different time horizons, improving overall prediction accuracy without requiring a single complex system to handle all scenarios.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a temporal dimension by analyzing satellite data across different time windows (long-term vs. short-term). This dimensional approach transforms the failure prediction problem from a static assessment to a dynamic, time-aware system that can distinguish between gradual degradation and imminent failure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If detailed failure mode analysis is attempted, then diagnostic precision is improved, but system complexity and difficulty of detection increase due to noisy sensor data

Engineering Contradiction:
Improvefailure detection precisionVSAvoiddifficulty of disambiguating failure modes
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The patent extracts only the essential information needed for failure prediction by focusing on lifespan and failure probability metrics rather than attempting to fully classify and diagnose every possible failure mode. This extraction approach reduces the complexity of handling noisy sensor data while maintaining effective prediction capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of trying to identify specific failure modes from noisy data, the patent inverts the approach by directly predicting failure probability and lifespan from the aggregate sensor data. This inversion bypasses the difficult intermediate step of failure mode classification while still achieving reliable failure prediction.

Inventive Principle:
Principle #13The other way round (Inversion)

3Speed

If continuous monitoring at high frequency is implemented, then failure detection speed is improved, but energy consumption increases

Engineering Contradiction:
Improvefailure detection speedVSAvoidenergy consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic monitoring by adjusting the analysis frequency based on the predicted failure probability. When the short-term failure probability is high, the system increases monitoring intensity and alerts operators for immediate attention. When probability is low, monitoring can be reduced, optimizing energy usage while maintaining detection speed when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of monitoring intensity based on the predicted failure probability. Instead of continuous high-frequency monitoring, the system dynamically adjusts the level of monitoring and data analysis based on risk assessment, reducing energy consumption during low-risk periods while maintaining rapid detection capability when risks are elevated.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11742934B2Method for predictive maintenance of satellites
Publication Date: 2023.08.29 RESILIENT SOLUTIONS 21 INC
  • US11742934B2 patent drawing
  • US11742934B2 patent drawing
  • US11742934B2 patent drawing

AI summary

One variation of a method includes: training a first model to predict failures within the first population of satellites within a first time window based on a first set of historical timeseries telemetry data and a first set of historical timeseries failure data; and training a second model to predict failures within the first population of satellites within a second time window, shorter than the first time window, based on the first set of historical timeseries telemetry data and the first set of historical timeseries failure data. The method further includes: predicting a first probability of failure of the first satellite within the first time window based on the first model and the first set of timeseries telemetry data; and predicting a second probability of failure of the first satellite within the second time window based on the second model and the first set of timeseries telemetry data.