Autonomous Satellite Solar Array Deployment Using Adaptive Squib Sequencing

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Solution Overview

Problem

Satellites often face delays in deploying solar arrays after launch, relying on ground control which can be time-consuming and unreliable, especially when communication limitations or power issues arise, leading to inefficient energy conversion and potential deployment failures.

Innovation Solution

The implementation of an autonomous solar array deployment system using a squib controller that varies the firing sequence of pyrotechnic squibs to autonomously deploy solar arrays post-launch, allowing for quick and reliable deployment without ground intervention, adapting to unforeseen events and ensuring timely energy generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If solar arrays are deployed using ground control operators, then deployment can be performed with simple onboard systems, but deployment time is significantly delayed and reliability is reduced

Engineering Contradiction:
Improvedeployment reliabilityVSAvoiddeployment time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The solar array deployment system performs self-service through an autonomous control system that monitors sensor data and automatically controls squib firing sequences without requiring ground control intervention. The processor executes deployment algorithms based on onboard sensor inputs, enabling the system to deploy solar arrays independently, which eliminates communication delays and improves both reliability and speed of deployment.

Inventive Principle:
Principle #25Self-service

2Use of energy by moving object

If solar arrays are kept in folded stowed configuration, then volumetric impact to launch vehicle is minimized and arrays are protected from launch forces, but power generation capability is lost

Engineering Contradiction:
Improvepower generationVSAvoidvolumetric impact
Core Design Contradiction:
Use of energy by moving objectVSVolume of moving object

Solution Approach 1:

The solar array system is segmented into multiple deployable panels that can be folded into a compact stowed configuration during launch to minimize volumetric impact. After launch, these segmented panels are automatically unfolded and deployed using squib-controlled mechanisms, transforming from a compact low-volume state to a large surface area configuration for power generation, thus resolving the contradiction between launch volume constraints and operational power generation requirements.

Inventive Principle:
Principle #1Segmentation

3Productivity

If autonomous deployment system is implemented, then deployment speed and reliability are improved, but device complexity increases

Engineering Contradiction:
Improvedeployment speedVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The autonomous deployment system replaces complex mechanical deployment mechanisms with a simplified pyrotechnic squib system controlled by an electronic processor. Instead of using complex mechanical actuators and motors, the system uses squibs that fire in predetermined sequences based on sensor inputs, reducing mechanical complexity while improving deployment speed and reliability through electronic control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid, reliable, and fault-tolerant solar array deployment, reducing reliance on ground control and minimizing delays, ensuring continuous power generation and increased mission reliability by adapting to deployment challenges.

Implementation Method 1

Some spacecraft, such as satellites, employ solar arrays (e.g., solar panel arrays, foldable solar panel arrays, etc.) to convert radiant energy into electrical energy.

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

a squib controller to control the ignition of the squibs based on a firing sequence of the squibs, where the squib controller is to vary the firing sequence to autonomously deploy the solar array

Methodology Applied
Scientific EffectPyrotechnic explosion: Explosion

Data Source

PatentUS11993404B2Satellites having autonomously deployable solar arrays
Publication Date: 2024.05.28 THE BOEING CO
  • US11993404B2 patent drawing
  • US11993404B2 patent drawing
  • US11993404B2 patent drawing

AI summary

Satellites having autonomously deployable solar arrays are disclosed. A disclosed example satellite includes a solar array, a sensor to detect that the satellite has exited a launch vehicle, a processor to, based on the satellite exiting the launch vehicle, enable release of magnets or locks of an array, a release controller to control the release of the magnets or the locks of the array based on a release sequence to autonomously deploy the solar array, and a sequence analyzer to adapt the release sequence during execution of the release sequence, wherein adapting the release sequence includes changing an order in which the magnets or the locks of the array are released based on a degree to which the solar array is unfolded.