Satellite Solar Wing Semi-Rigid Panel Vibration Control

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Solution Overview

Problem

Satellite solar generator wings face challenges in increasing their power-to-weight ratio while ensuring safe storage during transport, as existing designs with rigid and semi-rigid panels exhibit undefined vibration behavior during launch, leading to increased mass and costs.

Innovation Solution

A satellite solar generator wing design featuring at least two rigid solar panels and one semi-rigid solar panel, where the semi-rigid panel is decoupled from the rigid panels in the transport position, allowing it to oscillate freely, and coupled via a releaseable coupling unit that maintains a predefined distance, with movement limiters to control vibration amplitudes and stiffening elements for added rigidity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the active area of solar panels is increased to improve power output, then the power-to-weight ratio improves, but the mass to be transported into space increases

Engineering Contradiction:
Improvepower outputVSAvoidmass to be transported
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The solar generator wing is divided into multiple individual solar panels (rigid and semi-rigid) that can be folded and stacked together. This segmentation allows the large total active area to be achieved through multiple smaller panels that can be compactly arranged during transport, effectively increasing power output without proportionally increasing transport mass.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solar panels are designed to be folded and stacked one on top of another during transport, with the semi-rigid panel nested between two rigid panels. This nesting arrangement minimizes the volume and mass footprint during launch while maintaining the total active area for power generation in the deployed state.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Strength

If rigid solar panels are used to ensure structural stability, then the structural strength improves, but the weight increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidweight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The solar generator wing uses a hybrid configuration where only certain panels (the outer panels and panels requiring high stability) are made rigid, while intermediate panels are made semi-rigid. This local application of rigidity provides structural stability only where necessary, reducing the overall weight compared to using entirely rigid panels.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention employs a composite structure combining rigid and semi-rigid panels in a single solar generator wing assembly. This composite approach leverages the high strength-to-weight ratio of rigid panels in critical locations while using lighter semi-rigid panels in less critical areas, optimizing the overall strength-weight balance.

Inventive Principle:
Principle #40Composite materials

3Weight of moving object

If semi-rigid solar panels are used to reduce weight, then the weight decreases, but the vibration behavior becomes undefined during launch

Engineering Contradiction:
ImproveweightVSAvoidvibration behavior predictability
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

A coupling unit acts as an intermediary element that connects the semi-rigid solar panel to the rigid panels during transport. This coupling unit provides vibration damping and stabilization, ensuring predictable vibration behavior during launch while allowing the semi-rigid panel to maintain its weight advantages. The coupling unit mediates between the rigid structure requirements and the lightweight semi-rigid panel.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Power

If the number of solar panels is increased to expand active area, then the power output increases, but the device complexity increases

Engineering Contradiction:
Improvepower outputVSAvoidnumber of panels
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

Multiple solar panels are merged into a single folded and stacked assembly that functions as one integrated solar generator wing. The panels are coupled together and folded in a coordinated manner, allowing multiple panels to be managed as a single unit during transport and deployment, thereby reducing operational complexity despite the increased number of panels for higher power output.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP2923952B1Satellite solar generator wing and satellite
Publication Date: 2019.05.08 AIRBUS DEFENCE & SPACE GMBH
  • EP2923952B1 patent drawingFigure 1~2
  • EP2923952B1 patent drawingFigure 3~4
  • EP2923952B1 patent drawingFigure 5~6b

AI summary

A satellite solar generator wing (10) is described, comprising at least two rigid solar panels (14, 16) and at least one semi-rigid solar panel (18, 20), which are connected to one another in such a way that the solar panels can assume an operating position and a transport position. In the transport position, the solar panels (14-20) are held one above the other, with the semi-rigid solar panel (18, 20) being freely suspended between the two rigid solar panels (14, 16). Furthermore, a satellite with at least one satellite solar generator wing (10) is described.