Saturated Layer Stormwater Filter with Segmented Flow Control

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Solution Overview

Problem

Conventional stormwater filter systems face inefficiencies due to ineffective use of filter surface area, pitting of media, short-circuiting, loss of particulates, inadequate contact time for dissolved pollutant removal, and challenges in managing acidic pH levels, which complicates the capture of toxic heavy metals like zinc, copper, and lead.

Innovation Solution

A saturated layer stormwater filter system with multiple layers of screens, fabrics, and media types that maintains filter media submerged in water, utilizing gravity-fed flow and snorkel pipes or internal baffles to control water distribution, ensuring prolonged contact and efficient filtration of particulates and dissolved constituents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single inlet pipe is used in conventional stormwater filters, then the system structure is simple, but the filter surface area is ineffective and water flow causes pitting and short-circuiting

Engineering Contradiction:
Improvesystem structureVSAvoidfilter surface area utilization
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The single inlet pipe is segmented into multiple inlet pipes distributed across the filter surface. This segmentation allows water to enter at multiple points simultaneously,充分利用 the filter surface area, prevents pitting under a single inlet, and eliminates short-circuiting by distributing flow evenly across the media bed.

Inventive Principle:
Principle #1Segmentation

2Productivity

If water flows quickly through the filter media, then the system processes more water, but particle shear forces increase causing loss of accumulated particulates into the effluent

Engineering Contradiction:
Improvewater processing rateVSAvoidparticle shear forces
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The outlet is segmented into multiple outlet pipes distributed across the filter base. This creates multiple exit points that distribute the water flow, reducing velocity and shear forces at any single location. The segmented outlet maintains high productivity by providing multiple flow paths while preventing particulate loss through reduced shear stress on accumulated particles.

Inventive Principle:
Principle #1Segmentation

3Reliability

If automatic water level controls are used, then water level is regulated, but the controls stick or fail

Engineering Contradiction:
Improvewater level regulationVSAvoidcontrol reliability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system uses passive hydraulic self-leveling through the distributed inlet and outlet pipe configuration. Water naturally flows to equalize levels across the filter bed without requiring mechanical controls. This self-service approach eliminates sticking valves and failed actuators while maintaining reliable water level regulation through basic hydraulic principles.

Inventive Principle:
Principle #25Self-service

4Device complexity

If conventional filters are used for dissolved heavy metals, then the system is simple, but the capacity and efficiency for removal of ionized or dissolved metals is low

Engineering Contradiction:
Improvefiltration systemVSAvoidheavy metal removal efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The filter media is composed of multiple material types with complementary properties: anthracite for mechanical filtration and adsorption of organics, limestone for pH neutralization to precipitate metals, and activated carbon for adsorption of dissolved constituents. This composite media structure maintains system simplicity while dramatically improving heavy metal removal capacity and efficiency through synergistic material properties.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively removes high levels of heavy metals, nutrients, and pollutants from stormwater, producing a cleaner effluent with improved filtration performance compared to traditional systems, while being cost-effective and environmentally protective.

Implementation Method 1

The stormwater flows by the force of gravity through the filter media

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

removal of ionized heavy metals from stormwater is technically challenging

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

The stormwater flows by the force of gravity through the filter media

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS11103814B2Saturated layer stormwater filter and passive stormwater management system with pretreatment
Publication Date: 2021.08.31 NEWTERRA CORP INC
  • US11103814B2 patent drawing
  • US11103814B2 patent drawing
  • US11103814B2 patent drawing

AI summary

A saturated layer stormwater filtering system with down-flow layered multimedia filters is disclosed. The filtering system may include an upflow pretreatment chamber and a subsequent filtration chamber. It also includes a snorkel pipe as an adjustable head control or internal baffles. The system incorporates gravity powered partially saturated stormwater media filters to harness the potential energy of stormwater from downspouts and pumped flows from stormwater catchments to drive the polluted stormwater in a hydraulically controlled fashion by gravity through a series of filter media layers.