Sauna heating apparatus and methods

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Solution Overview

Problem

Conventional sauna heating technologies using electrical heaters face inefficiencies in heat distribution and electromagnetic interference, which can affect the overall heating experience and safety within sauna environments.

Innovation Solution

The implementation of an infrared apparatus with conductive paths and resistive heating elements, where complementary magnetic fields are established between layers to enhance heat distribution and minimize electromagnetic interference, using a thermally and electrically conductive sheath filled with insulator material to radiate heat effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional electrical heaters are used for sauna heating, then heating function is provided, but electromagnetic interference occurs and heat distribution is inefficient

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidheat distribution efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent converts the harmful electromagnetic fields generated by electrical heating elements into beneficial infrared radiation for heating. By using oscillating current through conductive paths, the system generates electromagnetic fields that are transformed into infrared energy, turning the harmful EMI into the primary heating mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent replaces conventional resistive electrical heating with an infrared heating mechanism using oscillating electromagnetic fields. This substitution eliminates the inefficiencies of traditional heating while reducing harmful electromagnetic interference through controlled field generation and cancellation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If pairs of heating elements with conductive paths are configured to create complimentary magnetic fields, then heat distribution is enhanced, but device complexity increases

Engineering Contradiction:
Improveheat distribution efficiencyVSAvoidheating element configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The heating system is divided into multiple pairs of heating elements, each with separate conductive paths. This segmentation allows each pair to generate controlled electromagnetic fields that work together to create uniform infrared radiation distribution throughout the sauna space.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple heating element pairs are combined in a coordinated arrangement where their electromagnetic fields complement each other. The conductive paths are configured to create synergistic magnetic fields that enhance overall heating efficiency while maintaining manageable complexity through standardized pairing.

Inventive Principle:
Principle #5Merging (Combining)

3Object-affected harmful factors

If heating elements are arranged in specific configurations to minimize EMI, then electromagnetic interference is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidapparatus manufacturing
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The conductive paths are arranged in asymmetric configurations relative to each other, creating complementary magnetic fields that cancel harmful electromagnetic interference. This asymmetric layout is designed to optimize EMI cancellation while maintaining manufacturability through standardized component patterns.

Inventive Principle:
Principle #4Asymmetry

4Reliability

If coiled wire is folded and attached to electrical insulator pieces, then heating element structure is optimized, but manufacturing steps increase

Engineering Contradiction:
Improveheating element structureVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The coiled wire is pre-formed and folded into the required configuration before attachment to electrical insulator pieces. This preliminary preparation ensures structural integrity and reliable electrical connections, while the standardized pre-forming process facilitates easier assembly during manufacturing.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides uniform and efficient heat distribution, reducing electromagnetic interference and improving the overall heating experience while ensuring safety by minimizing electric field propagation.

Implementation Method 1

The first heating element has a first conductive path coupled to pass a current

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Implementation Method 2

The second heating element has a second conductive path running adjacent to the first conductive path. The second heating element terminates an electric field produced within the first heating element

Methodology Applied
Scientific EffectElectric field termination: Electric Field

Implementation Method 3

The first conductive path is coupled to redirect the current to the second conductive path to set up complimentary magnetic fields between the first and second heating elements

Methodology Applied
Scientific EffectMagnetic field generation: Magnetic Field

Implementation Method 4

The placing includes placing the coiled wire within a thermally and electrically conductive sheath

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10765597B2Sauna heating apparatus and methods
Publication Date: 2020.09.08 HIGH TECH HEALTH INT
  • US10765597B2 patent drawing
  • US10765597B2 patent drawing
  • US10765597B2 patent drawing

AI summary

In one embodiment, the present invention includes an apparatus to heat a body. A first conductive path and/or a second conductive path include a resistive heating element that produces heat from said current. The first conductive path is coupled to redirect the current to the second conductive path and set up complementapy magnetic fields between said first and second layers. A third layer substantially blocks an electric field produced from the resistive heating element included in the first layer and/or second layer.