Sausage Clipping Machine Casing Removal via Passive Braking
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing clipping machines for producing sausage-shaped products require manual intervention to remove the remaining tubular packaging casing from the filling tube after production, leading to monotonous work, mental exhaustion, and increased likelihood of operating errors and production losses.
Innovation Solution
A system and method for producing sausage-shaped products that includes a clipping machine with a filling tube assembly and a removal assembly. The removal assembly is designed to reliably remove the remaining tubular packaging casing from the filling tube, preventing unnecessary downtimes and reducing the need for manual intervention.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If manual removal of remaining tubular packaging casing is performed, then the filling tube can be prepared for the next supply, but production downtime increases and operating errors occur
Solution Approach 1:
The system uses the filling material's own pulling force to automatically remove the remaining tubular packaging casing from the filling tube. The casing brake assembly works passively with the natural retraction force of the casing supply, eliminating the need for separate manual removal operations or additional active removal mechanisms.
Solution Approach 2:
The casing brake assembly is pre-positioned on the filling tube before the casing supply is depleted. When the casing supply is used up, the pre-positioned brake assembly immediately engages with the remaining casing to facilitate its removal, preventing production downtime without requiring real-time detection or active intervention.
2Ease of operation
If manual removal of remaining tubular packaging casing is performed, then the filling tube can be prepared for the next supply, but operating errors and production losses increase
Solution Approach 1:
The system uses the filling material's own pulling force to automatically remove the remaining tubular packaging casing from the filling tube. The casing brake assembly works passively with the natural retraction force of the casing supply, eliminating the need for separate manual removal operations or additional active removal mechanisms.
Solution Approach 2:
The casing brake assembly acts as an intermediary mechanism between the filling tube and the remaining tubular packaging casing. It facilitates the removal process by providing a controlled braking force that works with the natural retraction of the casing supply, ensuring reliable and error-free removal without direct manual intervention.
3Productivity
If a removal device is added to automate casing removal, then productivity increases and downtime decreases, but device complexity increases
Solution Approach 1:
The system uses the filling material's own pulling force to automatically remove the remaining tubular packaging casing from the filling tube. The casing brake assembly works passively with the natural retraction force of the casing supply, eliminating the need for separate manual removal operations or additional active removal mechanisms.
Solution Approach 2:
The invention extracts and utilizes the existing pulling force generated by the filling material and tubular packaging casing interaction. Instead of adding a complex active removal mechanism, the system extracts and leverages the natural retraction force already present in the filling process to achieve automated casing removal.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system enables efficient production of sausage-shaped products by automating the removal of excess packaging casing, thereby reducing operating errors, minimizing downtime, and enhancing overall production efficiency.
Implementation Method 1
at least one first casing brake assembly associated with the at least one first filling tube, for applying a braking force to the tubular packaging casing while being pulled-off from the at least one first filling tube
Data Source
AI summary
The present invention relates to a system for producing sausage-shaped products, like sausages, by filling a filling material into a tubular packaging casing, the system includes a clipping machine for producing sausage-shaped products. The clipping machine comprises a filling tube assembly having at least a first filling tube for feeding the filling material into the tubular packaging casing stored on the filling tube and closed at its first end, at least a first casing brake assembly, associated with the first filling tube, for applying a braking force to the tubular packaging casing while being pulled-off from the first filling tube, and a control unit for controlling at least the clipping machine. The system further includes a removal assembly for removing at least a portion of the tubular packaging casing from the at least first filling tube. The present invention relates to a method for removing a portion of a tubular packaging casing from an at least first filling tube of the clipping machine.