Saw Blade Quick-Release Mount With Rotary Cover Locking

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Solution Overview

Problem

Existing saw blade replacement processes for sawing tools are overly complex and cumbersome, posing safety risks due to the intricate disassembly required.

Innovation Solution

A saw blade quick release mechanism comprising a saw blade mount, a rotary cover, a resilient member, and a positioning component that allows for simple rotation between positioning and disassembly positions, enabling easy removal and reinstallation of saw blades without compromising structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the saw blade replacement process uses multiple members and complex disassembly steps, then the structural integrity is maintained, but the operation becomes cumbersome and safety risks increase

Engineering Contradiction:
Improvesaw blade replacement operationVSAvoiddisassembly structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The locking mechanism is segmented into distinct functional components: a locking lever with first and second ends, a first resilient member for the locking position, and a second resilient member for the releasing position. This segmentation allows each component to perform its specific function independently, simplifying the overall replacement operation while maintaining structural integrity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The locking lever is designed to be movable between a locking position and a releasing position, transforming a static complex disassembly structure into a dynamic simple rotation operation. The resilient members provide automatic dynamic feedback to maintain proper positioning during the blade replacement process

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the saw blade replacement process is simplified, then the convenience and safety are enhanced, but the structural integrity may be compromised

Engineering Contradiction:
Improvesaw blade replacement operationVSAvoidstructural integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The first resilient member is pre-positioned to bias the locking lever toward the locking position, providing beforehand cushioning that ensures the blade remains securely locked during operation. The second resilient member similarly biases the lever toward the releasing position, ensuring reliable blade removal when needed

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The locking lever acts as an intermediary mechanism between the user's simple rotation action and the blade's secure locking or releasing. This intermediary component translates the simple rotational motion into reliable structural engagement or disengagement, maintaining structural integrity while simplifying operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Simplifies the saw blade replacement process, enhancing user safety and convenience by reducing the complexity of disassembly and assembly operations while maintaining tool functionality.

Implementation Method 1

The resilient member works on the rotary cover for providing a resilient force to hold the rotary cover fit in the positioning position

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10953480B2Saw blade quick release mechanism for sawing tool and the sawing tool using the same
Publication Date: 2021.03.23 K&W TOOLS CO LTD
  • US10953480B2 patent drawing
  • US10953480B2 patent drawing
  • US10953480B2 patent drawing

AI summary

This invention relates to a saw blade quick release mechanism for sawing tool and a sawing tool using same, the mechanism comprising a saw blade mount, a rotary cover rotatable on the saw blade mount, a resilient member holding the rotary cover in position, and a positioning component having a positioning member on either of the saw blade mount and the rotary cover and a positioning slot on the other one thereof whereby in case of the rotary cover positioned, the positioning member is at the positioning end of the positioning slot, and the saw blade cannot be disassembled then, while in case of the rotary cover disassembled, the positioning member is at a release end thereof, and the saw blade can be disassembled then.