SAW IDT Electrode Layout for Transverse Spurious Signal Suppression

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Solution Overview

Problem

Acoustic wave devices, such as SAW resonators, face challenges in suppressing transverse mode spurious signals, which interfere with their operation, especially when using tungsten layers in IDT electrodes, where previous configurations with high acoustic wave velocity materials in center regions become less effective.

Innovation Solution

The solution involves modifying the acoustic wave device by increasing the duty factor and thickness of IDT electrodes in edge regions, using high-density materials in edge regions, and incorporating dummy IDT electrodes with reduced widths in gap regions to reduce acoustic velocity and enhance the velocity difference between center and edge regions, thereby suppressing transverse mode spurious signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If high acoustic wave velocity materials are used in center regions, then operating frequency is maintained, but transverse mode spurious signals are not suppressed

Engineering Contradiction:
Improveacoustic wave velocityVSAvoidtransverse mode spurious signals
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by creating distinct regions with different properties: center regions maintain high acoustic velocity for frequency operation, while edge regions use low acoustic velocity materials to suppress spurious signals. This spatial differentiation of material properties resolves the contradiction between maintaining operating frequency and suppressing harmful signals.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The IDT electrode structure is segmented into center regions and edge regions with different duty factors. The center regions have lower duty factors to maintain acoustic velocity for frequency operation, while edge regions have higher duty factors to reduce acoustic velocity and suppress spurious signals, thereby resolving the technical contradiction.

Inventive Principle:
Principle #1Segmentation

2Object-generated harmful factors

If IDT electrode duty factor is increased in edge regions, then spurious signals are suppressed, but device complexity increases

Engineering Contradiction:
Improvetransverse mode spurious signalsVSAvoidIDT electrode structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

Rather than uniformly complicating the entire IDT structure, the patent applies local quality by modifying only the edge regions with higher duty factors while keeping center regions simpler with lower duty factors. This localized modification suppresses spurious signals without unnecessarily increasing overall device complexity.

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If acoustic wave velocity is reduced in edge regions, then spurious signals are suppressed, but quality factor decreases

Engineering Contradiction:
Improvetransverse mode spurious signalsVSAvoidquality factor
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent segments the acoustic wave propagation path into center regions where high velocity maintains quality factor, and edge regions where low velocity suppresses spurious signals. This segmentation allows both objectives to be achieved simultaneously by assigning different velocity characteristics to different spatial zones.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By applying local quality with region-specific acoustic velocity characteristics, the patent ensures that the quality factor is maintained in center regions through high velocity materials, while spurious signals are suppressed in edge regions through low velocity materials, resolving the apparent contradiction.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces the strength of transverse mode spurious signals and improves the quality factor of the acoustic wave devices, maintaining operating frequency while reducing component size.

Implementation Method 1

a substrate including a piezoelectric material, interdigital transducer (IDT) electrodes disposed on an upper surface of the substrate

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

Acoustic wave devices, for example, surface acoustic wave (SAW) and bulk acoustic wave (BAW) devices may be utilized as components of filters in radio frequency electronic systems

Methodology Applied
Scientific EffectSurface acoustic wave: Surface Acoustic Wave

Data Source

PatentUS11444599B2Suppression of spurious signals in surface acoustic wave devices
Publication Date: 2022.09.13 SKYWORKS SOLUTIONS INC
  • US11444599B2 patent drawing
  • US11444599B2 patent drawing
  • US11444599B2 patent drawing

AI summary

An acoustic wave device comprises a substrate including a piezoelectric material, interdigital transducer (IDT) electrodes disposed on an upper surface of the substrate. The IDT electrodes having gap regions, edge regions, and center regions. A duty factor of the IDT electrodes in the edge regions is greater than the duty factor of the IDT electrodes in the center regions. A first dielectric film is disposed above the IDT electrodes and an upper surface of the substrate. The first dielectric film has a greater thickness in portions of the center regions than in portions proximate the gap regions.