Multilayer Passivation for SAW Electrodes With High k2

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Solution Overview

Problem

Acoustic wave filters, particularly those using surface acoustic wave (SAW) devices, face challenges in achieving high effective electromechanical coupling coefficients (k2) and sufficient protection for interdigital transducer electrodes while maintaining low-loss filtering and thermal dissipation characteristics.

Innovation Solution

A multilayer passivation structure comprising a first silicon-based material, such as silicon nitride, and a second silicon-based material, such as silicon oxide, is used over the interdigital transducer electrode, with the second layer being thinner and harder than the first, to provide protection and enhance electromechanical coupling coefficients.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a thick passivation layer is used to protect the interdigital transducer electrode, then the protection capability is improved, but the effective electromechanical coupling coefficient decreases and thermal dissipation is hindered

Engineering Contradiction:
Improveprotection capabilityVSAvoideffective electromechanical coupling coefficient
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The passivation structure is divided into multiple layers with different materials and functions. The first passivation layer (silicon nitride) provides primary protection with higher hardness, while the second passivation layer (silicon oxide) provides additional protection with lower hardness. This segmentation allows each layer to be optimized for specific functions, achieving sufficient protection without requiring excessive total thickness that would degrade electromechanical coupling and thermal dissipation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the passivation structure have different properties. The first passivation layer has higher hardness for mechanical protection, while the second layer has lower hardness for stress management. The thicknesses are locally optimized - the first layer is thinner than the second layer - to balance protection needs with maintaining electromechanical coupling coefficient and thermal dissipation performance.

Inventive Principle:
Principle #3Local quality

2Reliability

If a thick passivation layer is used to protect the interdigital transducer electrode, then the protection capability is improved, but thermal dissipation is hindered

Engineering Contradiction:
Improveprotection capabilityVSAvoidthermal dissipation
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The passivation structure is segmented into multiple layers with different thermal properties. The first passivation layer (silicon nitride) and second passivation layer (silicon oxide) have different thermal conductivities and heat capacities. This segmentation allows heat to be managed more effectively through the layered structure, preventing excessive heat buildup while still providing adequate mechanical protection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The passivation structure uses composite materials - silicon nitride and silicon oxide - which have different thermal and mechanical properties. This composite approach allows the structure to provide mechanical protection while managing thermal dissipation, as the different materials complement each other's properties to balance protection and heat management functions.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multilayer passivation structure effectively protects the electrode while maintaining a high effective electromechanical coupling coefficient, enabling low-loss filtering and improved thermal dissipation in acoustic wave devices.

Implementation Method 1

A surface acoustic wave resonator can include an interdigital transductor electrode on a piezoelectric substrate. The surface acoustic wave resonator can generate a surface acoustic wave on a surface of the piezoelectric layer

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a multilayer passivation structure over the interdigital transducer electrode. The multilayer passivation structure has a thickness thinner than a thickness of the interdigital transducer electrode

Methodology Applied
Scientific EffectPhysical barrier protection:

Data Source

PatentUS20230344403A1Multilayer piezoelectric substrate acoustic device with passivation layers
Publication Date: 2023.10.26 SKYWORKS SOLUTIONS INC
  • US20230344403A1 patent drawing
  • US20230344403A1 patent drawing
  • US20230344403A1 patent drawing

AI summary

A multilayer piezoelectric substrate acoustic wave device is disclosed. The multilayer piezoelectric substrate acoustic wave device can include a multilayer piezoelectric substrate, an interdigital transducer electrode over the multilayer piezoelectric substrate, and a multilayer passivation structure over the interdigital transducer electrode. The multilayer passivation structure includes a first layer that has a first passivation material and a second layer that has a second passivation material different from the first passivation material.