SAW Resonator High-Velocity Layer for Shear Mode Suppression

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Solution Overview

Problem

Existing surface acoustic wave (SAW) filters in communication devices face challenges in minimizing spurious shear wave modes within their passbands, leading to performance degradation due to discontinuities in impedance parameter curves, which affect the filter's frequency response and efficiency.

Innovation Solution

Incorporating a high velocity layer within the dielectric material layer of SAW resonators, specifically using materials like silicon nitride or aluminum nitride, to shift the frequency of shear wave spurious modes outside the passband, thereby minimizing their intensity and improving the filter's performance by adjusting the thickness and position of the high velocity layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a high velocity layer is added to suppress shear wave spurious modes, then filter performance is improved, but device complexity increases

Engineering Contradiction:
Improvefilter performanceVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The dielectric material layer is segmented by inserting a high velocity layer at a specific position, dividing it into first and second dielectric layers. This segmentation allows the high velocity layer to selectively suppress shear wave spurious modes in the first SAW resonator while maintaining standard structure in the second SAW resonator, thus improving filter performance without uniformly increasing complexity across all resonators.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The high velocity layer is applied locally only to the first SAW resonator rather than all resonators. This local modification targets specifically the resonator exhibiting shear wave spurious modes within the passband, improving its performance while leaving other resonators unchanged, thereby minimizing the overall increase in device complexity.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If multiple SAW resonators are integrated on a single substrate to reduce device size, then area is reduced, but difficulty in controlling spurious modes increases

Engineering Contradiction:
Improvedevice areaVSAvoidmode control complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

Different structural configurations are applied to different resonators on the same substrate. The first SAW resonator includes a high velocity layer within its dielectric material layer to suppress shear wave spurious modes, while the second SAW resonator uses a standard structure without the high velocity layer. This local differentiation allows each resonator to be optimized for its specific frequency band and performance requirements.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention modifies physical parameters of specific resonators by introducing a high velocity layer with different acoustic velocity characteristics than the surrounding dielectric material. This parameter change affects the acoustic wave propagation and mode suppression in the first resonator, allowing it to operate without spurious modes in the passband while maintaining compact integration with other resonators.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The introduction of a high velocity layer effectively shifts the shear wave spurious modes' frequency, reducing their intensity and eliminating discontinuities in the impedance parameter curves, resulting in improved filter performance with enhanced frequency stability and reduced spurious signals within the desired passbands.

Implementation Method 1

Incorporating a high velocity layer within the dielectric material layer of SAW resonators, specifically using materials like silicon nitride or aluminum nitride, to shift the frequency of shear wave spurious modes outside the passband

Methodology Applied
Scientific EffectAcoustic wave propagation: Surface Acoustic Wave

Implementation Method 2

surface acoustic wave elements formed on piezoelectric substrates

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11095269B2Frequency control of spurious shear horizontal mode by adding high velocity layer in a lithium niobate filter
Publication Date: 2021.08.17 SKYWORKS SOLUTIONS INC
  • US11095269B2 patent drawing
  • US11095269B2 patent drawing
  • US11095269B2 patent drawing

AI summary

An electronic device comprises a first surface acoustic wave (SAW) resonator and a second SAW resonator, each including interleaved interdigital transducer (IDT) electrodes, the first and second SAW resonators being formed on a same piezoelectric substrate, the first SAW resonator having IDT electrodes with a different finger pitch than the IDT electrodes of the second SAW resonator; a dielectric material layer disposed on the IDT electrodes of the first and second SAW resonators; and a high velocity layer disposed within the dielectric material layer disposed on the IDT electrodes of the first SAW resonator, the second SAW resonator lacking a high velocity layer disposed within the dielectric material layer disposed on the IDT electrodes.