SAW Resonator Shunt Path for Heat-Resistant RF Filtering

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Solution Overview

Problem

RF filters, particularly those using SAW resonators, face issues with power durability and heat resistance, leading to frequency shifts and potential permanent damage due to temperature increases, which are exacerbated by miniaturization and increased power density.

Innovation Solution

Incorporating a shunt path with temperature-dependent conductance in SAW resonators, which bypasses RF power at high temperatures to protect sensitive structures, and using a compensation layer to counteract temperature-induced frequency drifts, along with reflection structures to confine acoustic energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the resonator is miniaturized to increase functionality in reduced volume, then productivity and functionality are improved, but power density increases causing increased power dissipation and heat generation that jeopardizes the electroacoustic structures

Engineering Contradiction:
Improvefunctionality in reduced volumeVSAvoidpower dissipation density
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

A shunt path is introduced as an intermediary protective mechanism between the RF power source and the sensitive electroacoustic structures. This shunt path becomes active at elevated temperatures to divert excess power away from the resonator structures, preventing thermal damage while allowing the miniaturized design to maintain high functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If the resonator operates at elevated temperatures, then power handling capability is maintained, but characteristic frequencies shift due to expansion of the piezoelectric layer and change of material properties

Engineering Contradiction:
Improvepower handling capabilityVSAvoidcharacteristic frequency stability
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The invention introduces a temperature-dependent conductance in the shunt path that changes parameters based on temperature conditions. At normal temperatures, the shunt path has high impedance and does not affect operation. At elevated temperatures, the conductance increases to divert power, thereby preventing frequency shifts caused by thermal expansion and material property changes.

Inventive Principle:
Principle #35Parameter changes

3Power

If the temperature increases, then RF power can be handled, but insertion loss increases resulting in reduced power efficiency

Engineering Contradiction:
ImproveRF power handlingVSAvoidinsertion loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The shunt path introduces a dynamic element to the resonator system whose conductance varies with temperature. This dynamic characteristic allows the system to adapt its power distribution: at normal temperatures the shunt path remains inactive maintaining efficiency, while at elevated temperatures it becomes active to protect against excessive power dissipation and reduced efficiency.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances power durability and heat resistance, preventing permanent failure and maintaining functionality by reducing self-heating and energy dissipation, thus ensuring reliable operation even at elevated temperatures.

Implementation Method 1

The shunt path has a temperature dependent (electrical) conductance. In such a resonator the electrode structure can establish the interdigitated electrodes comprising electrode fingers arranged on the piezoelectric material

Methodology Applied
Scientific EffectTemperature-dependent conductance: Conduction (electrical)

Implementation Method 2

Ohmic losses in the electrodes or other energy dissipation effects lead to an energy conversion from RF energy to heat

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

The piezoelectric material provides a piezoelectric axis that in combination with the orientation of the electrode structure—due to the piezoelectric effect—converts between RF signals and acoustic waves

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 4

heated resonators suffer a shift of characteristic frequencies such as resonance frequency or anti-resonance frequency due to expansion of the piezoelectric layer and a change of material properties

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS11722118B2SAW resonator with improved power durability and heat resistance and RF filter comprising an SAW resonator
Publication Date: 2023.08.08 RF360 SINGAPORE PTE LTD
  • US11722118B2 patent drawing
  • US11722118B2 patent drawing
  • US11722118B2 patent drawing

AI summary

An improved SAW (SAWR) resonator having an improved power durability and heat resistance and a protection to prevent device failure is provided. The SAW resonator has a carrier substrate (S) and an electrode structure (ES, EF) on a piezoelectric material (PM, PL). Further, the resonator has a shunt path (PCPP) parallel to the electrode structure and provided to enable an RF signal to bypass the electrode structure. The shunt path has a temperature dependent conductance with negative temperature coefficient of resistance.