SAW Sensor Hydrogel Layer for Rapid Virus Detection

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Solution Overview

Problem

Current virus detection methods for SARS-CoV-2 and other respiratory diseases are slow, invasive, and often miss asymptomatic or pre-symptomatic cases, placing a significant burden on public health infrastructure.

Innovation Solution

Surface acoustic wave (SAW)-based sensors functionalized with antibodies and a hydrogel layer that allows viruses to diffuse and bind, changing the oscillation frequency for rapid, non-invasive detection of aerosol-borne viruses, including asymptomatic individuals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If traditional laboratory testing methods are used to detect viruses, then detection accuracy can be maintained, but the testing process becomes extremely slow and requires invasive sampling

Engineering Contradiction:
Improvetesting speedVSAvoidtime for sample processing and transport
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The patent introduces a hydrogel layer as an intermediary medium between the virus-containing air sample and the antibodies on the sensor surface. This hydrogel layer enables viruses to diffuse through it and contact the antibodies directly on the sensor, eliminating the need for complex laboratory sample processing and transport while maintaining detection accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical system of invasive sampling, sample transport, and laboratory processing with an acoustic wave-based detection system. Surface acoustic waves interact with the viruses directly in the air sample, enabling rapid detection without physical sample manipulation or transport

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If invasive sampling methods are used for virus detection, then sufficient sample material can be obtained, but patient comfort decreases and asymptomatic cases are missed

Engineering Contradiction:
Improveamount of viral sampleVSAvoidpatient comfort and compliance
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The patent enables the sensor to self-acquire viral samples directly from the air through which the patient breathes. The hydrogel layer on the sensor surface automatically captures viruses from the air flow without requiring any invasive procedures from the patient, making the test non-invasive, comfortable, and suitable for asymptomatic individuals

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent utilizes air flow (pneumatics) to deliver viral samples to the sensor. By directing the air flow containing viruses through the hydrogel layer, the system passively collects sufficient viral material without requiring invasive sampling procedures

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Productivity

If rapid detection is implemented to reduce spread of respiratory diseases, then public health burden decreases, but detection reliability may be compromised

Engineering Contradiction:
Improvedetection throughputVSAvoiddetection accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent performs preliminary action by pre-functionalizing the sensor surface with antibodies and preparing the hydrogel layer before patient testing. This pre-preparation enables rapid detection during actual use without compromising reliability, as the detection system is already optimized and ready to immediately interact with viral samples

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick, non-contact detection of viruses with rapid results, reducing the reliance on slow laboratory tests and supporting the detection of various viral threats with minimal user interaction and complex computation.

Implementation Method 1

The SAW sensor includes a piezoelectric substrate. The SAW sensor also includes first and second interdigitating transistors over the piezoelectric substrate. The first interdigitating transistor is configured to convert an input electrical signal into an acoustic wave.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The second interdigitating transistor is configured to convert the acoustic wave into an output electrical signal.

Methodology Applied
Scientific EffectPiezoelectric effect: Converse Piezoelectric Effect

Implementation Method 3

the hydrogel layer is configured to permit the one or more viruses to diffuse through the hydrogel layer and contact the antibodies

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 4

The detection layer includes (i) antibodies configured to bind to one or more biological analytes and (ii) a hydrogel layer over the antibodies, wherein: the antibodies are configured to bind to one or more viruses

Methodology Applied
Scientific EffectAntibody-antigen binding: Adsorption

Implementation Method 5

Surface acoustic wave (SAW)-based hydrogel testing for detecting viruses

Methodology Applied
Scientific EffectSurface acoustic wave: Surface Acoustic Wave

Data Source

PatentEP4211454B1Saw-based hydrogel testing for detecting viruses or other antigens
Publication Date: 2024.09.25 RAYTHEON CO
  • EP4211454B1 patent drawingFigure 1~2
  • EP4211454B1 patent drawingFigure 3~4
  • EP4211454B1 patent drawingFigure 5~6

AI summary

An apparatus includes a surface acoustic wave (SAW) sensor (100). The SAW sensor includes a piezoelectric substrate (102). The SAW sensor also includes first and second interdigitating transistors (104a-104b) over the piezoelectric substrate. The first interdigitating transistor (104a) is configured to convert an input electrical signal into an acoustic wave. The second interdigitating transistor (104b) is configured to convert the acoustic wave into an output electrical signal. The piezoelectric substrate is configured to transport the acoustic wave. The SAW sensor further includes a detection layer (116) over the piezoelectric substrate and positioned at least partially between the first and second interdigitating transistors. The detection layer includes (i) antibodies (302) configured to bind to one or more biological analytes and (ii) a hydrogel layer (306) over the antibodies.