SAW Resonator Sawtooth Overlap Layout for Spurious Mode Suppression

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Solution Overview

Problem

Traditional surface acoustic wave resonators/filters suffer from clutter in spurious modes, which affects their performance. There is a need to improve the clutter suppression capability of these devices.

Innovation Solution

A surface acoustic wave resonator device is designed with a clutter suppression structure that includes a body structure and a sawtooth structure. The body structure continuously extends along a certain direction and overlaps with the end portions of the interdigital electrodes, while the sawtooth structure is disposed on the side of the body structure away from the body region and overlaps with the interdigital electrodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional surface acoustic wave resonator is designed without a clutter suppression structure, then the device complexity is reduced and manufacturing is easier, but clutter in spurious modes appears which degrades filter performance

Engineering Contradiction:
Improveclutter suppression capabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The clutter suppression structure is segmented into two distinct functional parts: a body structure that continuously extends along the second direction to provide baseline clutter suppression, and a sawtooth structure with multiple protrusions that targets specific spurious modes. This segmentation allows each part to be optimized independently for its specific function while working together to achieve comprehensive clutter suppression.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The clutter suppression structure is positioned in the third direction (perpendicular to the piezoelectric substrate surface) to overlap with the interdigital electrodes. By utilizing this vertical dimension for overlap rather than only horizontal placement, the structure achieves effective clutter suppression without significantly increasing the horizontal footprint of the device.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the clutter suppression structure is designed with increased overlapping area with interdigital electrodes, then clutter suppression capability is enhanced, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveclutter suppression capabilityVSAvoidalignment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The body structure is designed to continuously extend along the second direction and overlap with the interdigital electrodes before the sawtooth structure is added. This preliminary overlapping provides a foundation of clutter suppression that is less sensitive to precise alignment, while the subsequent sawtooth structure adds targeted suppression with moderate precision requirements.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Different regions of the clutter suppression structure have different overlapping characteristics: the body structure provides continuous overlap along the second direction for broad suppression, while the sawtooth structure provides localized overlap at specific positions to target particular spurious modes. This local differentiation allows each region to contribute optimally without requiring uniform high precision across the entire structure.

Inventive Principle:
Principle #3Local quality

3Reliability

If the sawtooth structure extends beyond the interdigital electrode edges into the peripheral region, then clutter suppression is improved, but the device area increases

Engineering Contradiction:
Improveclutter suppression capabilityVSAvoiddevice area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The sawtooth structure extends partially beyond the interdigital electrode edges into the peripheral region, providing just enough additional overlap to suppress clutter in those areas without fully occupying the peripheral space. This partial extension achieves the necessary clutter suppression while minimizing the increase in overall device area.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The increased overlapping area of the clutter suppression structure with the interdigital electrodes enhances the clutter suppression capability, reducing or eliminating clutter in the resonator device and improving its performance. Additionally, the design helps in reducing the size of the resonator device.

Implementation Method 1

a piezoelectric substrate; an interdigital transducer, disposed on a side of the piezoelectric substrate and including a plurality of interdigital electrodes

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS12278613B1Surface acoustic wave resonator device, manufacturing method therefore and filter
Publication Date: 2025.04.15 SHENZHEN NEWSONIC TECH CO LTD
  • US12278613B1 patent drawing
  • US12278613B1 patent drawing
  • US12278613B1 patent drawing

AI summary

A surface acoustic wave resonator device, manufacturing method therefor and filter, the surface acoustic wave resonator device includes: an interdigital transducer, located on a piezoelectric substrate and including first and second interdigital electrode lead-out parts, and first and second interdigital electrodes extending along a first direction and alternately arranged along a second direction, the first interdigital electrode is connected to the first interdigital electrode lead-out part, and the second interdigital electrode is connected to the second interdigital electrode lead-out part; and a clutter suppression structure, including a body structure and a sawtooth structure, wherein the body structure continuously extends along the second direction and overlaps with the interdigital electrodes in a third direction, and the sawtooth structure is disposed at a side of the body structure in the first direction, and at least a portion of the sawtooth structure overlaps with the interdigital electrodes in the third direction.