Sequencing Batch Reactor Sludge Densification for Faster Decanting

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Solution Overview

Problem

Current Sequencing Batch Reactor (SBR) technologies face limitations in treating wastewater due to slow sludge decanting speeds, especially with non-granular sludge, which restricts treatment capacity and efficiency.

Innovation Solution

A method called 'densifying sludge' is introduced, optimizing the production of easily-decantable microorganisms through specific sequencing and sludge extraction strategies, utilizing a chamber with defined sludge levels and extraction means to selectively remove the least decantable sludge, thereby enhancing sludge decanting speeds and treatment efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional SBR technology is used with non-granular sludge, then treatment capacity is maintained, but sludge decanting speed is slow

Engineering Contradiction:
Improvesludge decanting speedVSAvoidtreatment capacity
Core Design Contradiction:
SpeedVSProductivity

Solution Approach 1:

The invention changes the physical parameters of sludge by inducing densification through controlled aeration patterns and hydraulic conditions. This transforms non-granular sludge into denser, more compact sludge structures that settle faster, directly addressing the slow decanting speed issue while maintaining treatment capacity through the modified sludge properties

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention implements dynamic control of aeration patterns and hydraulic flow rates to optimize sludge densification. By varying these parameters over time, the system adapts sludge characteristics to achieve faster decanting speeds while preserving overall treatment effectiveness, resolving the contradiction between speed and productivity

Inventive Principle:
Principle #15Dynamics

2Speed

If sludge densification is achieved through extended aeration, then decanting speed improves, but treatment time increases

Engineering Contradiction:
Improvesludge decanting speedVSAvoidtreatment cycle time
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The invention employs periodic aeration patterns with optimized on/off cycles to achieve sludge densification more efficiently. By using pulsing aeration rather than continuous aeration, the system creates denser sludge structures faster, reducing the time required for densification while maintaining improved decanting speeds

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The invention performs preliminary sludge densification during the aeration phase before the decanting phase begins. This preliminary action prepares the sludge in advance, so that when decanting starts, the densified sludge can settle rapidly without requiring extended treatment time, thus resolving the contradiction between decanting speed and treatment cycle time

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves high sludge decanting speeds and maintains treatment capacity equal to or greater than existing methods, with a reduced footprint, effectively treating carbon, nitrogen, and phosphorus pollutants regardless of sludge type.

Implementation Method 1

biological nitrification treatment is carried out under aerobic conditions using autotrophic microorganisms capable of oxidizing the ammonium ions (NH4+) to nitrite ions (NO2−) and then to nitrate ions (NO3−)

Methodology Applied
Scientific EffectNitrification: Oxidation

Implementation Method 2

biological denitrification treatment is typically carried out under anoxic conditions, using heterotrophic microorganisms capable of reducing the nitrate ions produced during the first treatment to nitrite ions, then the nitrite ions to gaseous nitrogen (N2)

Methodology Applied
Scientific EffectDenitrification: Reduction

Implementation Method 3

a decanting phase that allows 'activated' sludge to be separated from the treated water

Methodology Applied
Scientific EffectSedimentation: Sedimentation

Data Source

PatentUS20230373829A1Method for treating a wastewater effluent by densifying sludge in a sequencing batch reactor
Publication Date: 2023.11.23 SUEZ INTERNATIONAL
  • US20230373829A1 patent drawing
  • US20230373829A1 patent drawing
  • US20230373829A1 patent drawing

AI summary

A method for treating a wastewater effluent includes carbon pollution, nitrogen pollution and phosphorus pollution, in a sequencing batch reactor (SBR), the SBR comprising: a chamber capable of containing a wastewater-sludge mixture comprising various levels; a sludge bed, comprising PAOs, located at the bottom of the chamber, above which a sludge blanket level is defined; means for determining a minimum level and a maximum level for extracting sludge in the chamber; extraction means capable of extracting sludge at variable levels between the minimum extraction level and the maximum extraction level; the method comprising: a step of supplying the SBR, during which an amount of effluent to be treated is introduced near the bottom of the chamber, in the sludge bed; a reaction sequence comprising: at least a first anaerobic step, during which the PAOs capture the carbon pollution and release phosphorus compounds; optionally, a second step of anoxic denitrification; a third aeration step, allowing the dephosphatation of the effluent by the PAOs to be carried out; a decanting step, during which sludge is deposited at the bottom of the chamber and the content of the chamber clarifies in the vicinity of its surface; a recovery step, during which a clarified fraction is drawn off from the content of the chamber, with the recovery and supply steps taking place simultaneously; and a step of extracting at least a portion of the light sludge at a predetermined level.