Modular Scaffold Corner Strut with Movable Locking Joint
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Solution Overview
Problem
Modular scaffolding systems face limitations in height due to overstressing at the connection area of horizontal beams to vertical supports, requiring enhanced load-bearing capacity and ease of assembly.
Innovation Solution
A corner strut with different connecting elements at each end, allowing for simple connection to horizontal bars without tools and secure attachment to vertical supports via movable connecting means and locking mechanisms, such as pipe clamps or pawls, which can be easily assembled and disassembled.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Length of stationary object
If the scaffolding height is increased, then the scaffolding can reach higher buildings, but the loads at the connection points increase excessively
Solution Approach 1:
The connection system is divided into separate functional components: a first connecting element for the horizontal beam and a second connecting element for the vertical post, allowing independent optimization of each connection's load-bearing capacity
Solution Approach 2:
Different connecting elements are used at different locations based on their specific load requirements - the first connecting element is simplified for horizontal beam connection while the second connecting element with movable components and locking means is designed for high-load vertical post connection
2Strength
If additional connecting elements are added to reinforce the connection, then the load-bearing capacity increases, but the assembly complexity increases
Solution Approach 1:
The second connecting element incorporates movable components that can be positioned and locked into place, allowing the connection to be made quickly and easily while maintaining high load-bearing capacity through the locking mechanism
Solution Approach 2:
The locking means enable the connecting elements to secure themselves to the vertical post without requiring additional fastening tools or complex assembly procedures, reducing assembly complexity while maintaining strength
Data Source
Figure 1
Figure 2
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AI summary
The invention relates to a corner brace (200, 300) for a modular scaffold (100) which can be connected on one side to a horizontal beam (400) and on the other side to a vertical post (500), comprising: - a first connecting element (210, 310) which is arranged at a first end (201, 301) of the corner brace (200, 300) for connection with the horizontal beam (400), - further connecting means (220, 320) which are arranged at a second end (202, 302) of the corner brace (200, 300) for connection with the vertical post (500) and which comprise at least one connecting element (221, 321) which is movable relative to the corner brace (200, 300), and - locking means (240, 340) for locking the movable connecting element (221, 321) 321). The invention further relates to a modular scaffold (100) with a corner brace (200, 300) according to the invention and the use of the corner brace (200, 300) in a modular scaffold (100).