Scaffold Deck Fall Arrest Assembly with Integrated Anchor Points

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Solution Overview

Problem

Scaffold workers face safety risks due to the lack of suitable fall arrest anchor points during scaffold construction, as buildings may not have accessible anchors, and scaffolds are not designed to serve as fall arrest anchors, leading to vulnerabilities in tie-off procedures.

Innovation Solution

A fall arrest assembly comprising a deck structure with a rail assembly and uplift hook mechanism that allows continuous tie-off with a range of motion, incorporating deck hooks and a traveler mechanism for secure anchoring, enabling automatic and continuous tie-off before climbing onto a scaffold or moving to the next level.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional lanyard hooks are attached to available anchor points (scaffold or building), then workers can achieve some level of fall protection, but the anchor points are not suitable or accessible for proper fall arrest anchoring

Engineering Contradiction:
Improvefall arrest reliabilityVSAvoidaccess to anchor points
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent introduces a scaffold-integrated anchor point system that acts as an intermediary between the scaffold structure and the worker's fall arrest harness. The anchor points are built into the scaffold deck structure itself, providing a reliable and accessible connection point that eliminates the need to use unsuitable existing structures like building elements or improper scaffold components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If workers use hooks attached to unsuitable anchor points, then they can maintain continuous tie-off, but the anchor points cannot support the load imposed by a fall

Engineering Contradiction:
Improveanchor point load capacityVSAvoidavailability of anchor points
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The scaffold deck structure is designed to serve multiple functions: it provides the working platform surface and simultaneously incorporates integrated anchor points for fall arrest. This multi-functionality ensures that the same structure workers stand on also provides reliable, load-capable anchor points, eliminating the need to seek out separate anchor locations that may not exist or be suitable.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If lead erectors climb on scaffold before fall protection is installed, then they can complete scaffold construction, but they are vulnerable to injury without proper tie-off

Engineering Contradiction:
Improvescaffold construction efficiencyVSAvoidworker safety during construction
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The integrated anchor points are pre-installed as part of the scaffold deck structure itself, available before any fall protection equipment like guardrails or gates is installed. This allows lead erectors to immediately tie-off upon climbing the scaffold, eliminating the vulnerable period during which they would otherwise have no protection while completing construction tasks.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If traditional fall protection equipment (guard rails, gates) is installed, then workers have passive fall protection, but it does not provide active fall arrest capability for workers moving along the scaffold

Engineering Contradiction:
Improvefall arrest capabilityVSAvoidrange of motion while tied-off
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system provides dynamic fall protection by allowing the anchor point to remain fixed in the scaffold structure while the worker can move freely along the deck. The flexible lanyard connects the worker's harness to the stationary integrated anchor point, enabling active fall arrest capability that moves with the worker rather than requiring passive, fixed-position guardrails.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP2132387B1Erector scaffold deck fall arrest assembly
Publication Date: 2017.11.22 THYSSENKRUPP SAFWAY INC
  • EP2132387B1 patent drawingFigure 1
  • EP2132387B1 patent drawingFigure 2
  • EP2132387B1 patent drawingFigure 3

AI summary

A system and method for a scaffold deck with a fall arrest assembly is disclosed. The fall arrest assembly comprises a deck structure (102) and a rail assembly (122) for permitting an individual to tie-off in a manner that permits the individual with a range of motion along the deck structure. The fall arrest assembly further includes an uplift hook mechanism (120) connected to or otherwise installed on the deck structure such that the uplift hook mechanism is employed for both securing the deck structure to and releasing the deck structure from at least one supporting member. A plurality of deck hooks (118) connectable to or otherwise installed on the decking structure for connecting the decking structure to the supporting member is additionally provided. A deck latch assembly located connected to the uplift hook mechanism additionally facilitates connection of the deck structure to a second deck structure.