Scaffold Guard Rail Coupling Section with Elongated Opening

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Solution Overview

Problem

The existing methods for assembling and disassembling scaffolding railings are complex and lack a secure mechanism to prevent accidental dismantling during scaffolding construction, compromising safety and efficiency.

Innovation Solution

A railing rail with a coupling section featuring an elongated opening and end extension for secure attachment to vertical posts, ensuring a positive connection that prevents accidental unhooking until the scaffolding is fully dismantled, allowing for easy alignment and pivoting for installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional coupling methods are used for railing posts, then assembly is relatively simple, but the connection lacks security and can be accidentally dismantled during construction

Engineering Contradiction:
Improveconnection securityVSAvoidcoupling mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The coupling mechanism transitions from a static connection to a dynamic one that changes state during assembly. The opening allows the coupling element to be inserted freely, then the deforming element causes the opening to narrow, automatically locking the connection. This dynamic transformation provides both ease of assembly and secure connection without complex additional components.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The physical parameter of the opening width changes during the coupling process. The opening starts with a larger width to facilitate insertion, then the deforming element causes the width to decrease, creating a locked position. This parameter change enables the coupling mechanism to provide both easy assembly and secure connection.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If secure coupling mechanisms are implemented to prevent accidental dismantling, then safety is improved, but assembly and disassembly processes become more complex

Engineering Contradiction:
Improvefall protection securityVSAvoidassembly and disassembly ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The coupling mechanism is divided into distinct functional segments: the opening for insertion, the deforming element for locking, and the coupling element for connection. This segmentation allows each component to perform its specific function efficiently, maintaining ease of operation while ensuring secure connection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling mechanism is self-locking through the deforming element that automatically narrows the opening upon insertion of the coupling element. No additional locking steps or complex mechanisms are required - the system self-secures during the natural assembly process, maintaining ease of operation while ensuring reliability.

Inventive Principle:
Principle #25Self-service

3Reliability

If the opening width is reduced to prevent accidental unhooking, then connection security is improved, but alignment and insertion during assembly become more difficult

Engineering Contradiction:
Improveconnection stabilityVSAvoidalignment and insertion ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The opening width is dynamic rather than static. During insertion, the opening maintains a larger width to facilitate alignment and insertion. Once the coupling element is inserted, the deforming element activates and narrows the opening to prevent accidental unhooking. This dynamic adjustment resolves the contradiction between ease of insertion and connection stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The deforming element is pre-positioned to act on the opening only after the coupling element has been inserted. This preliminary positioning allows the opening to remain wide during alignment and insertion, then automatically narrows to secure the connection, eliminating the need to choose between wide opening for insertion or narrow opening for security.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4079991B1Guard rail, framework, method for erecting a framework and use of a guard rail in a framework
Publication Date: 2024.12.25 PERI GMBH
  • EP4079991B1 patent drawingFigure 1
  • EP4079991B1 patent drawingFigure 2
  • EP4079991B1 patent drawingFigure 3

AI summary

The invention relates to a guardrail (10) for a scaffold (100), which has at least one end (11, 12) a coupling section (20) for coupling with a coupling element (40) of a vertical post (30) or vertical frame of the scaffold (100), wherein the coupling section (20) is flat and is penetrated by an elongated opening (21) extending parallel to a longitudinal axis (A) of the guardrail (10), which has a constant width (b1) up to an end-end widening (22). The invention further relates to a scaffold (100) with a guardrail (10) according to the invention, a method for erecting a scaffold (100), and a use of a guardrail (10) according to the invention.