Scaffold Pole Height Adjustment via Threaded Rod and Nut

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Solution Overview

Problem

Existing scaffolding support devices cannot be adjusted in height after installation, posing safety risks and inefficiencies during construction, as they require on-site assembly or welding, which is both unsafe and costly.

Innovation Solution

A support device with a metal connecting pipe and threaded rod system that allows for height adjustment via a rotatable height-adjusting nut, enabling the connecting pipe to be adjusted in height relative to the threaded rod, even after initial installation, using a manually operable mechanism for easy height adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a support device is designed with a fixed connecting pipe and threaded rod assembly, then the structure is simple and easy to manufacture, but the height cannot be adjusted after installation

Engineering Contradiction:
Improveheight adjustabilityVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The support device transitions from a fixed structure to a dynamically adjustable one by incorporating a height-adjusting nut that can be rotated along the threaded rod. This allows the connecting pipe's height position to be changed relative to the threaded rod, enabling post-installation height adjustment while maintaining structural integrity through the threaded connection mechanism.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If on-site assembly and welding is performed for scaffolding support structures, then custom height requirements can be met, but safety risks and costs increase significantly

Engineering Contradiction:
Improvecustom height capabilityVSAvoidsafety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The support device is divided into separable components: a connecting pipe, a threaded rod, and a height-adjusting nut. This segmentation allows the components to be assembled using simple screw connections rather than welding, eliminating the safety risks associated with on-site welding while still enabling custom height adjustments through the rotatable nut mechanism.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If on-site welding and custom assembly is performed, then specific height requirements can be met, but construction time and costs increase

Engineering Contradiction:
Improvecustom height capabilityVSAvoidconstruction efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The support device components are designed with pre-configured threading and connection features that allow for rapid assembly without requiring on-site welding or custom fabrication. The standardized threaded rod and height-adjusting nut enable workers to quickly achieve the required height by simply rotating the nut, significantly reducing construction time and improving productivity compared to traditional welding methods.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe and economical height adjustments of scaffolding structures post-installation, allowing for flexible use with various weights and reducing the need for on-site assembly, thereby enhancing safety and reducing costs by allowing for the use of standard scaffolding components.

Implementation Method 1

a height-adjusting nut (14) arranged in the connecting head usable space (48), which is releasably screwed with its internal thread onto the external thread (33) of the threaded rod section (53)

Methodology Applied
Scientific EffectScrew mechanism: Screw

Data Source

PatentEP3384105B1Supporting device of metal for suspending a hanging scaffold or another hanging structure
Publication Date: 2019.03.20 WILHELM LAYHER VERWALTUNGS GMBH
  • EP3384105B1 patent drawingFigure 1
  • EP3384105B1 patent drawingFigure 2
  • EP3384105B1 patent drawingFigure 3

AI summary

The invention relates to a supporting device (10) of metal for suspending a hanging scaffold (35) or another hanging structure. The supporting device (10) comprises a scaffold pole (11) having a welded-on sheet metal structure which forms a connection head (12) and which serves as a receptacle for a threaded bar part (53) of a threaded bar (13) having a height-adjustment nut (14) screwed thereon. The height of the scaffold pole (11) can be changed using the height-adjustment nut (14) even still with the hanging scaffold (35) suspended or with another hanging structure suspended, that is to say retroactively.