Scalable Panel Cooling System for Data Center Energy Efficiency

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Solution Overview

Problem

Existing cooling systems for data centers and computing hardware often waste energy by providing uniform cooling across entire racks, even when not all components are operational, leading to inefficiency.

Innovation Solution

A scalable panel cooling system that uses multiple, individually controllable cooling panels to only activate cooling when operational heat-generating components are present, with sensors and a controller to monitor and adjust panel activation based on component usage and redundancy, optimizing energy use by minimizing active panels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rear door heat exchanger covers the whole back panel, then cooling coverage is complete, but energy is wasted when the rack is not full

Engineering Contradiction:
Improvecooling coverageVSAvoidcooling energy
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The cooling system is divided into multiple independently controllable cooling panels instead of a single large heat exchanger. Each panel can be individually activated or deactivated based on the presence and thermal load of components in its corresponding rack area, enabling selective cooling that matches actual demand while maintaining complete coverage when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cooling system transitions from a static all-or-nothing approach to a dynamic adaptive system. The controller continuously monitors component presence and thermal conditions, adjusting the activation state of each cooling panel in real-time to optimize energy consumption while ensuring adequate cooling coverage.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If multiple cooling panels are used, then energy efficiency improves, but system complexity increases

Engineering Contradiction:
Improvecooling energyVSAvoidcooling panel control
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The cooling panels are equipped with sensors and controllers that automatically detect component presence and thermal conditions, then self-regulate their activation state without requiring manual intervention. This automation simplifies operation while achieving energy efficiency through adaptive control.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates sensors that monitor component presence and thermal conditions, providing feedback to the controller which adjusts cooling panel activation accordingly. This closed-loop control optimizes energy consumption while maintaining appropriate cooling coverage.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces energy consumption by selectively activating cooling panels only where needed, preventing unnecessary cooling and allowing for efficient redistribution of components to functional panels, thus enhancing cooling redundancy and reducing energy waste.

Implementation Method 1

a plurality of cooling panels, wherein each cooling panel is adjacent an area of the support structure and is operable to cool any heat-generating component housed in the area

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS10379550B2Scalable panel cooling system
Publication Date: 2019.08.13 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US10379550B2 patent drawing
  • US10379550B2 patent drawing
  • US10379550B2 patent drawing

AI summary

Method and system are provided for controlling a scalable panel cooling system having multiple cooling panels for cooling heat-generating components housed in a support structure. The method includes: dividing the support structure into areas, each area of the support structure capable of housing a heat-generating component; for each area of the support structure: providing a cooling panel adjacent the area of the support structure; determining whether the area of the support structure is housing an operational heat-generating component; in the case that the area of the support structure is housing an operational heat-generating component, activating the cooling panel adjacent the area of the support structure housing the operational heat-generating component; and in the case that the area of the support structure is not housing a operational heat-generating component, deactivating the cooling panel adjacent the area of the support structure.