Scallop-Link Band Structure for 3D Epidermal Surface Sculpting

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Solution Overview

Problem

Sculpturally depicting animal and plant epidermal surfaces with features like scales, sulci, and ridges in three dimensions is challenging due to the complexity of these structures, requiring extensive manual labor and materials.

Innovation Solution

A band structure comprising alternating scallops and links arranged in a clinker-built configuration, with extensions that flare or counter-flare to mimic the natural curvature and texture of epidermal surfaces, allowing for efficient and economical representation of various epidermal features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If traditional sculpting methods are used to depict complex epidermal surfaces with scales, sulci, and ridges, then the sculptural representation can accurately portray natural textures, but extensive manual labor and materials are required

Engineering Contradiction:
Improveaccuracy of epidermal surface representationVSAvoidlabor efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The band is segmented into repeating units of scallops and links that can be systematically arranged to form complex epidermal patterns. Each scallop represents a scale or ridgelike feature, and by repeating these segmented units around the band, the invention efficiently creates accurate epidermal representations without requiring extensive manual sculpting of each individual feature

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses parameter changes by varying the shape, size, and arrangement of scallops and links to represent different epidermal features. By adjusting parameters such as scallop depth, link length, and spacing, the same basic band structure can accurately portray various natural textures including fish scales, reptilian scutes, and plant stem patterns

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If traditional sculpting methods are used to create three-dimensional epidermal surfaces, then detailed natural features can be portrayed, but material requirements and costs increase significantly

Engineering Contradiction:
Improvedetail accuracy of epidermal featuresVSAvoidmaterial consumption
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The band structure segments the epidermal surface into discrete scallop and link units, allowing efficient material utilization. Rather than sculpting large amounts of material to create continuous epidermal textures, the invention uses repeated modular segments that require significantly less total material while maintaining detailed feature representation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The band functions as a flexible thin film structure that can be conformally wrapped around objects to create three-dimensional epidermal representations. This thin-film approach dramatically reduces material consumption compared to traditional bulky sculpting methods while preserving the ability to portray detailed natural features through the band's form and texture

Inventive Principle:
Principle #30Flexible shells and thin films

3Shape

If extensive manual sculpting is performed to represent flared and counter-flared sections of epidermis, then accurate three-dimensional curvature can be achieved, but time and labor requirements increase

Engineering Contradiction:
Improvecurvature accuracy of epidermal sectionsVSAvoidsculpting time
Core Design Contradiction:
ShapeVSLoss of time

Solution Approach 1:

The band is pre-formed with scallops and links in a standardized configuration before being applied to the object. This preliminary preparation of the band structure allows flared and counter-flared sections to be achieved by simply adjusting the band's arrangement rather than performing extensive manual sculpting during the application process, significantly reducing on-site time and labor

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The band structure is designed to be dynamic and adaptable, allowing easy adjustment of scallop orientation and link configuration to create flared and counter-flared sections. This dynamic flexibility enables accurate three-dimensional curvature representation through simple repositioning rather than time-consuming sculpting operations

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7981490B1Assembly and method of sculptural presentation of epidermal surfaces
Publication Date: 2011.07.19 TURNER WENDELL
  • US7981490B1 patent drawing
  • US7981490B1 patent drawing
  • US7981490B1 patent drawing

AI summary

An assembly and method for sculptural presentation of plant or animal epidermal surfaces, the assembly incorporating a multiplicity of scallops and a multiplicity of links interconnecting the scallops in a laterally extending series or band, the multiplicity of links being manipulated to extend the multiplicity of scallops in a “clinker-built” configuration; the multiplicity links being further manipulated to extend the multiplicity of scallops helically; a plurality of links among the multiplicity of links being further manipulated to flare or counter-flare a plurality of the scallops; a second plurality of links among the multiplicity of links being further manipulated to corrugate a second plurality of the scallops.