Diagnostic Scan Tool Using Freeze Frame Data Analysis

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Solution Overview

Problem

The complexity of modern vehicle electrical systems and the variety of makes and models pose challenges for aftermarket scan tools to accurately access, process, and interpret diagnostic data from vehicle electronic control units (ECUs), often resulting in difficulties in identifying the root cause of malfunctions due to multiple digital trouble codes and varying proprietary data formats.

Innovation Solution

A diagnostic scan tool that establishes communication with a vehicle's ECU, retrieves vehicle identification numbers, and uses indexed databases to derive the most likely defect solution by analyzing freeze frame data and digital trouble codes, with a digital signal processor to prioritize and confirm solutions, and optionally includes wireless communication and updatable flash memory for enhanced functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a code reader is used to retrieve diagnostic trouble codes, then the device cost is reduced, but the ability to accurately identify root cause of malfunctions deteriorates due to inability to access proprietary manufacturer-specific data

Engineering Contradiction:
Improvedevice costVSAvoiddiagnostic accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The scan tool is designed to perform multiple functions: it can retrieve both standard OBD-2 diagnostic trouble codes and proprietary manufacturer-specific data from various vehicle systems (engine, transmission, ABS, air bag, etc.). This multi-functionality allows a single device to serve both cost-conscious consumers and professional diagnosticians, resolving the contradiction between device cost and diagnostic accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically adapts to different vehicle types and diagnostic needs. It automatically detects vehicle protocols and adjusts its data retrieval capabilities accordingly, allowing the same device to optimize between basic code reading and comprehensive proprietary data access based on the specific vehicle being diagnosed.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If a manufacturer-specific scan tool is used to access proprietary data, then diagnostic accuracy is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvediagnostic accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The scan tool implements a tiered approach to data access, providing basic OBD-2 functionality for all vehicles while offering enhanced proprietary manufacturer-specific data access for supported vehicles. This partial implementation allows the device to achieve high diagnostic accuracy where needed without the complexity of full manufacturer-specific tool functionality across all vehicle types.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system acts as an intermediary between standard OBD-2 tools and manufacturer-specific tools. It provides a bridge that allows access to proprietary data through a standardized interface, reducing the need for multiple specialized tools while maintaining diagnostic accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of information

If multiple digital trouble codes are retrieved from ECUs, then comprehensive diagnostic information is obtained, but the difficulty in identifying the root cause of malfunction increases

Engineering Contradiction:
Improvediagnostic information completenessVSAvoidroot cause identification difficulty
Core Design Contradiction:
Loss of informationVSDifficulty of detecting and measuring

Solution Approach 1:

The scan tool provides structured feedback by organizing multiple diagnostic trouble codes into hierarchical groups, identifying primary vs. secondary codes, and presenting them in a logical sequence that guides the diagnostician toward the root cause rather than presenting an undifferentiated list of all codes.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system segments the comprehensive diagnostic information into manageable categories and priority levels, separating root cause indicators from secondary effects, allowing the diagnostician to focus on the most critical information first while maintaining access to the complete diagnostic picture.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9646432B2Hand held data retrieval device with fixed solution capability
Publication Date: 2017.05.09 INNOVA ELECTRONICS CORP
  • US9646432B2 patent drawing
  • US9646432B2 patent drawing
  • US9646432B2 patent drawing

AI summary

A diagnostic scan tool is provided including a connect/configure module for establishing a communication link between the scan tool and a vehicle electronic control unit (ECU). A vehicle specification module operates to identify a vehicle under test in response to receipt of a vehicle identification number (VIN). A trouble code module retrieves digital trouble codes (DTCs) from the ECU. A freeze frame data module retrieves freeze frame data from the ECU, the retrieved freeze frame data being functionally associated with a highest priority DTC. A database lists possible vehicle defect solutions, indexed to the VIN and the DTCs. A digital signal processor is operative to derive the highest priority DTC from analysis of the retrieved freeze frame data. The digital signal processor further being operative to regulate selection of a most likely vehicle defect solution associated with the VIN and the highest priority DTC.