Scanner Analog Front-End Calibration Using Data Freedom

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Solution Overview

Problem

Existing analog-front-end (AFE) circuits in scanners face challenges in accurately converting scan bar signals due to mismatches in signal ranges, often resulting in clipping and degraded scan quality when incorrect 'white' target values are used for calibration.

Innovation Solution

A method for calibrating AFEs by determining intermediate and variation values, calculating a data freedom value, and adjusting signal ranges to ensure accurate calibration, incorporating a processing unit and averaging module to handle scanned data and generate optimal gain and offset parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the 'white' target value is set too close to the upper limit of the dynamic range of the AFE, then the calibration range is maximized, but clipping of the analog signal occurs and scan quality degrades

Engineering Contradiction:
Improvecalibration accuracyVSAvoidsignal clipping
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent performs preliminary determination of scan bar output characteristics (minimum and maximum values) before finalizing the white target value for calibration. This preliminary action allows the system to predict potential clipping issues and adjust the white target value accordingly, preventing clipping before it occurs during actual scanning operations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from the determined maximum output value of the scan bar to adjust the white target value. By comparing the scan bar's actual output range with the AFE's dynamic range, the system automatically modifies the white target value to ensure it maintains adequate distance from the upper limit, preventing clipping while maximizing calibration accuracy

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If offset and gain adjustments are applied to accommodate signal range mismatch, then the AFE can process scan bar outputs, but incorrect calibration parameters degrade scan quality

Engineering Contradiction:
Improvesignal range compatibilityVSAvoidscan quality
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent dynamically determines calibration parameters (offset and gain) based on actual scan bar output characteristics rather than using fixed predetermined values. The system calculates the minimum and maximum output values of the scan bar and uses these to compute optimized offset and gain parameters, ensuring both signal range compatibility and high scan quality through data-driven parameter adjustment

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS7619783B2Scanner analog-front-end calibration using percent of freedom
Publication Date: 2009.11.17 LEXMARK INTERNATIONAL INC
  • US7619783B2 patent drawing
  • US7619783B2 patent drawing
  • US7619783B2 patent drawing

AI summary

A method and a system of calibrating a scanner that has a scanning element. The method includes scanning data with the scanning element, and determining an intermediate value of the scanned data. The method also includes determining a variation value of the scanning element, and determining a data freedom value based on the intermediate value and the variation value.