Intraoral Scanner Calibration Target With Sensor-Based Positioning
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Solution Overview
Problem
Intraoral scanners experience accuracy degradation over time, necessitating calibration to maintain precision, with existing methods being either cumbersome or less accurate.
Innovation Solution
A calibration device comprising a base, moving portion, circuit board, and sensor, where the moving portion includes a position determining portion with distinct feature portions detected by sensors to determine its position, enhancing accuracy through various signal types.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If static objects of known volume are used for calibration, then the calibration process is simple, but the calibration accuracy decreases over time
Solution Approach 1:
The patent employs a dynamic calibration target that moves along a predetermined path rather than using static objects. The calibration target includes a moving component that traverses through multiple positions, allowing the intraoral scanner to capture calibration data at various locations. This dynamic approach maintains calibration accuracy over time by continuously verifying the scanner's spatial coordination across different regions, while the automated movement mechanism keeps the calibration process simple and repeatable.
2Measurement precision
If dynamic movement kit with known moving path is used, then the calibration accuracy is improved, but the device complexity increases
Solution Approach 1:
The calibration target is designed to be self-moving along a predetermined path without requiring external control systems. The moving component automatically traverses through calibration positions based on its own mechanical structure, eliminating the need for complex external actuators or control mechanisms. This self-service approach maintains high calibration accuracy through systematic coverage of calibration points while keeping the overall device complexity manageable by integrating the movement function within the calibration target itself.
3Measurement precision
If multiple sensors and feature portions are used, then the calibration accuracy is improved, but the device complexity increases
Solution Approach 1:
The calibration target is segmented into multiple distinct feature portions, each with unique geometric characteristics that can be detected by sensors. These segmented features are distributed at different positions along the movement path, allowing the system to determine the calibration target's position and orientation at multiple locations. The segmentation approach improves calibration accuracy by providing rich positional information while keeping device complexity manageable through modular feature design rather than requiring complex sensor arrays.
Data Source
AI summary
A calibration device for an intraoral scanner is provided. The calibration device includes a base, a moving portion, a circuit board, and a sensor. The moving portion is disposed on the base. The moving portion is moveable on the base along an extending direction of the calibration device. The moving portion includes a driving structure, a position determining portion, and a target plate. The position determining portion is coupled to and driven by the driving structure. The position determining portion has a first feature portion and a second feature portion different from the first feature portion. The target plate is coupled to the position determining portion. The circuit board is disposed at one side of the moving portion. The sensor is disposed on the circuit board. The sensor is configured to detect the first feature portion and the second feature portion to determine a position of the moving portion.


