Scanner Module Diffusion Plate Uniform Illumination

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Solution Overview

Problem

Current scanner modules using light emitting diodes (LEDs) suffer from uneven light distribution, leading to brighter centers and dimmer ends, which affects scanning quality and amplifies noise, despite firmware compensation attempts to improve uniformity.

Innovation Solution

A diffusion plate with interlaced second transverse convex and concave portions is used to receive and diffuse incident beams from LEDs, ensuring uniform light distribution over the scanned object, enhancing image brightness and signal-to-noise ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a fluorescent tube or LED light strip is used as a light emitting device, then the light source can illuminate the document, but the brightness is not uniform with the middle part being brighter and the two ends being dimmer

Engineering Contradiction:
Improvebrightness uniformityVSAvoidlight distribution uniformity
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by varying the density arrangement of light transmitting portions and light reflecting portions at different locations on the light guiding member. Specifically, the light transmitting portions are arranged with different densities in different regions to compensate for the inherent brightness non-uniformity of LED light strips, making the middle and end regions have appropriate light transmission characteristics to achieve overall uniform illumination.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the physical parameters of the light guiding member by adjusting the density, size, and distribution of light transmitting portions and light reflecting portions. By modifying these parameters spatially, the patent transforms the non-uniform light output from LEDs into uniform illumination across the scanned object surface.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If firmware compensation is used to increase the brightness of the two ends, then the brightness uniformity is improved, but the signal/noise ratio is degraded and noise is amplified

Engineering Contradiction:
Improvebrightness uniformityVSAvoidsignal/noise ratio
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-adjusting the light distribution through the specific arrangement of light transmitting and reflecting portions in the light guiding member before the scanning process. This physical pre-compensation eliminates the need for firmware compensation, thereby avoiding noise amplification while achieving brightness uniformity.

Inventive Principle:
Principle #10Preliminary action

3Illumination intensity

If a fog-like diffusion plate is used to diffuse light uniformly, then the brightness uniformity is improved, but the light intensity is greatly decreased resulting in low image brightness

Engineering Contradiction:
Improvebrightness uniformityVSAvoidlight intensity
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent applies segmentation by dividing the light guiding member into multiple functional regions with light transmitting portions and light reflecting portions arranged in a segmented pattern. This segmented structure allows selective light transmission and reflection to achieve uniformity without the light loss associated with fog-like diffusion plates.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces image distortion and increases scanning quality by providing uniform light to the scanned object, improving the signal-to-noise ratio and overcoming the limitations of conventional fog-like diffusion plates.

Implementation Method 1

a plurality of light emitting diodes (LEDs), positioned on the substrate and adapted to generate a plurality of incident beams

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

a diffusion plate, corresponding to the plurality of LEDs, adapted to receive the plurality of incident beams and diffuse the plurality of incident beams to a scanned object uniformly

Methodology Applied
Scientific EffectLight diffusion: Diffusion

Data Source

PatentUS8056807B2Light projecting apparatus of scanner module
Publication Date: 2011.11.15 TECO IMAGE SYST
  • US8056807B2 patent drawing
  • US8056807B2 patent drawing
  • US8056807B2 patent drawing

AI summary

A light projecting apparatus of a scanner module, including: a substrate, a plurality of light emitting diodes (LEDs), positioned on the substrate and adapted to generate a plurality of incident beams; a diffusion plate, corresponding to the plurality of LEDs, adapted to receive the plurality of incident beams and diffuse the plurality of incident beams uniformly over a scanned object and including: a first plane, receiving the plurality of incident beams; two end faces; connected to the two ends of the first plane in a transverse direction; and a second plane, the two ends thereof being respectively connected to the two end faces, adapted to diffuse the plurality of incident beams uniformly over the scanned object and including: a plurality of second transverse concave portions, adapted to diffuse the plurality of incident beams; and a plurality of second transverse convex portions, adapted to gather the plurality of incident beams, where the plurality of second transverse convex portions and the plurality of second transverse concave portions are interlaced in a transverse direction, allowing the plurality of incident beams to be diffused uniformly over the scanned object.