Scanner Flipper Oscillation Frequency Detection and Adjustment

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Solution Overview

Problem

Existing laser scanning mechanisms face issues with maintaining the oscillation frequency of scanning flippers, leading to improper transmission and reception of information due to deviations from the benchmark frequency, especially under varying temperature and atmospheric conditions.

Innovation Solution

A method that periodically checks and adjusts the oscillation frequency of the flipper by comparing received signals with stored parameters, using a Digital-to-Analog Conversion value to adjust the drive current signal and store the new value for maintaining the desired frequency, ensuring the scanner operates within predetermined parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the scanner operates without frequency monitoring, then the device complexity is reduced, but the reliability of information transmission deteriorates due to frequency deviation

Engineering Contradiction:
Improveinformation transmission reliabilityVSAvoidscanning mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements feedback by continuously monitoring the flipper's oscillation frequency and comparing it against a benchmark frequency. When deviation exceeds a threshold, the system automatically adjusts the drive signal to restore the correct frequency, ensuring reliable information transmission without manual intervention

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The scanning system performs self-diagnosis and self-adjustment by autonomously detecting frequency deviations and correcting them through automatic drive signal modification, eliminating the need for external monitoring or manual calibration

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If the oscillation frequency is manually set during production, then the manufacturing process is simple, but the scanner cannot adapt to environmental changes causing frequency deviation

Engineering Contradiction:
Improveenvironmental adaptation capabilityVSAvoidfrequency control system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent transforms the static frequency setting into a dynamic system that continuously adapts to environmental changes. The drive signal frequency is automatically adjusted in real-time based on monitored oscillation frequency deviations, allowing the scanner to maintain optimal performance under varying temperature and atmospheric conditions

Inventive Principle:
Principle #15Dynamics

3Productivity

If the laser operates continuously, then the scanning productivity is maximized, but the ability to detect frequency deviations deteriorates

Engineering Contradiction:
Improvescanning throughputVSAvoidfrequency deviation detection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent implements periodic action by briefly interrupting the laser operation at scheduled intervals to perform frequency deviation detection and correction. This periodic maintenance approach allows the system to maintain high overall productivity while ensuring accurate frequency monitoring and adjustment

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances scanner quality control by maintaining consistent oscillation frequencies, ensuring proper scanning and data transmission, even under environmental changes.

Implementation Method 1

An electromagnetic coil is disposed adjacent the flipper and a magnetic field producing coil interacts with a permanent magnet disposed on the flipper to move the flipper back and forth

Methodology Applied
Scientific EffectElectromagnetic interaction: Lorentz Force

Implementation Method 2

a laser beam is directed incident the mirror surface. As the resonant element oscillates, so too does the mirror, causing the incident laser beam to be scanned across a scanning field

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS7614561B2Scanner flipper oscillation frequency detection and adjustment thereof
Publication Date: 2009.11.10 METROLOGIC INSTRUMENTS INC
  • US7614561B2 patent drawing
  • US7614561B2 patent drawing
  • US7614561B2 patent drawing

AI summary

A scanner flipper oscillation frequency analyzing method, computer-readable medium, and apparatus is provided. In one embodiment, the method turns a laser off if the laser is on and receives a signal indicative of a flipper oscillation frequency. The method then compares the signal with stored parameters. Based on the comparison, the method adjusts the flipper oscillation frequency when a percentage variation between the signal and the parameters is above a predetermined value. If the flipper oscillation frequency is adjusted a Digital-to-Analog Conversion value associated with the adjustment is stored in memory. The signal received can be transition signals. In other embodiments, an apparatus and computer-readable medium is also provided which performs the similar features recited by the above method.