Imaging Scanner Focus Plane Determination via Slit-Frame Analysis

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Solution Overview

Problem

Barcode imaging scanners face challenges in quickly and accurately determining the proper focus plane position, especially with rolling shutter sensors, which can lead to increased time and complexity in obtaining a successful barcode decode.

Innovation Solution

The method involves projecting a light pattern with a series of parallel vertical lines within the imaging field, capturing images with each row exposed at a different focus plane position, and using software to determine the optimal focus plane position based on focus scores, allowing for rapid focus adjustment without calibration, and utilizing slit-frame-images to quickly find the proper focus plane.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple image frames are captured at different focus plane positions to determine optimal focus, then focus accuracy is improved, but time required for barcode decode increases

Engineering Contradiction:
Improvefocus accuracyVSAvoidtime required for barcode decode
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by capturing an aiming pattern image before the actual barcode scanning to determine the optimal focus plane position. This preliminary focus determination allows the system to know the correct focus position in advance, eliminating the need to capture multiple image frames during the actual scanning process, thus reducing the time required for barcode decode while maintaining focus accuracy.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If calibration procedures are performed to determine focus plane position, then focus accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvefocus accuracyVSAvoidcomplexity of calibration procedures
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies self-service by enabling the imaging system to automatically determine its own optimal focus plane position by capturing an aiming pattern image and processing it to identify the focus plane. This self-determination mechanism eliminates the need for external calibration procedures or complex calibration hardware, reducing device complexity while maintaining focus accuracy.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If rolling shutter sensor is used for imaging, then device cost is reduced, but difficulty in detecting and measuring focus plane position increases

Engineering Contradiction:
Improvedevice costVSAvoiddifficulty in detecting focus plane position
Core Design Contradiction:
Ease of manufactureVSDifficulty of detecting and measuring

Solution Approach 1:

The patent applies the intermediary principle by introducing an aiming pattern as a mediator between the rolling shutter sensor and the focus plane detection process. The aiming pattern serves as a reference object that can be captured at different focus positions, and by analyzing the sharpness of the aiming pattern lines in the captured image, the system can accurately determine the focus plane position despite the sequential row-by-row capture nature of rolling shutter sensors.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces the time required to decode barcodes by determining the optimal focus plane position after a single image capture, eliminating the need for multiple image frames and calibration, and works effectively with varying environmental conditions.

Implementation Method 1

detecting light returned from the target object through an imaging lens arrangement with an imaging sensor

Methodology Applied
Scientific EffectLight focusing: Lens

Data Source

PatentUS9213880B2Method of optimizing focus plane position of imaging scanner
Publication Date: 2015.12.15 SYMBOL TECHNOLOGIES LLC
  • US9213880B2 patent drawing
  • US9213880B2 patent drawing
  • US9213880B2 patent drawing

AI summary

A method includes the following: (1) projecting a light pattern towards a target object; (2) detecting light returned from the target object through an imaging lens arrangement with an imaging sensor to capture at least a first slit-frame-image and a second slit-frame-image; (3) determining an optimized position of the imaging lens arrangement; (4) detecting light returned from the target object with the imaging sensor to capture an image of a barcode when the imaging lens arrangement is maintained at the optimized position; and (5) processing the image of the barcode to decode the barcode. In the method, determining the optimized position includes processing at least the first slit-frame-image and the second slit-frame-image.