Scanner Hinge Protection via Contact Members

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Solution Overview

Problem

Middle ejection type image forming apparatuses face torsional deformation and potential damage to hinge members when transported or subjected to horizontal displacement, as existing supporting mechanisms fail to prevent such displacement effectively.

Innovation Solution

The design incorporates left and right storage boxes with protrusions that function as contact members to reduce damage to printer-side and scanner-side hinges by absorbing external forces applied perpendicular to the opening/closing direction, utilizing positioning bosses and damper supporting plates to maintain hinge stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a supporting member is interposed between the image forming unit and the scanner unit to prevent torsional deformation, then the stability of the apparatus is improved, but the harmful effect is that horizontal displacement cannot be prevented, leading to damage to the hinge members

Engineering Contradiction:
ImprovestabilityVSAvoiddamage to hinge members
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

A damper is introduced as an intermediary component between the scanner unit and the image forming unit. The damper absorbs horizontal displacement forces through damping action, preventing these forces from reaching and damaging the hinge members, while still allowing the supporting member to maintain vertical stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The damper is positioned to beforehand cushion horizontal displacement forces before they can cause damage to the hinge members. By placing the damper in the force transmission path, it preemptively absorbs the harmful horizontal forces during transportation or operation

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Ease of operation

If the scanner unit is pivotally coupled to the image forming unit via hinge members to enable opening and closing, then the ease of operation is improved, but the reliability deteriorates as the hinge members become vulnerable to damage from horizontal displacement

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The damper serves as a protective intermediary that shields the hinge members from horizontal displacement forces. This allows the hinge members to maintain their function for opening and closing operations while being protected from forces that would compromise their reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If the middle ejection type configuration is used to decrease footprint, then the area of the apparatus is reduced, but the object-generated harmful factors increase due to torsional deformation and potential hinge damage

Engineering Contradiction:
ImprovefootprintVSAvoidtorsional deformation
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The damper converts the harmful horizontal displacement forces into a beneficial damping action. By absorbing these forces, the damper transforms what would be harmful torsional deformation into a controlled energy dissipation process, protecting the scanner unit and hinge members while maintaining the compact middle ejection configuration

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS8081899B2Image forming apparatus having contacting members for contacting each other responsive to an external force when an opening/closing member is in closed position
Publication Date: 2011.12.20 BROTHER KOGYO KK
  • US8081899B2 patent drawing
  • US8081899B2 patent drawing
  • US8081899B2 patent drawing

AI summary

An image forming apparatus configured to prevent damage to an opening/closing member when external force is applied in a direction perpendicular to a direction where a scanner unit is opened or closed with respect to an image forming unit.