Scanner Load Bearing Structure with Buffer Space
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Traditional scanners are unable to handle heavy objects, leading to deformation of components, abnormal scan results, and potential damage due to inadequate load-bearing capacity.
Innovation Solution
A scanner design featuring a load-bearing structure with a support element and base, a transparent plate, and a casing with cylinders, which includes a buffer space to prevent jamming and delay in scan assembly movement under high loads, enhancing load-bearing strength and allowing for scanning of heavy objects.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If the transmission element is directly connected to the casing sidewalls, then the structure is simple, but the scanner cannot bear heavy objects and components deform under load
Solution Approach 1:
The support structure is divided into multiple components: a base, a load bearing element with buffer space, and a transparent plate. This segmentation allows each component to perform its specific function - the base provides foundation, the load bearing element absorbs deformation through buffer space, and the transparent plate supports the scanned object, collectively enhancing load-bearing capacity while maintaining structural clarity
Solution Approach 2:
The load bearing element includes a pre-designed buffer space between the base and the transparent plate. This buffer space is created in advance to accommodate deformation when heavy objects are placed on the scanner, preventing component damage and maintaining scanning accuracy under load conditions without requiring complex reinforcement
2Stability of the object's composition
If the transmission element is clamped between the glass plate and casing, then the structure is stable, but the movement of the transmission element is delayed or jammed under heavy loads
Solution Approach 1:
The buffer space is designed in advance within the load bearing element to accommodate the deformation that occurs under heavy loads. This pre-designed space prevents the transmission element from being clamped or jammed between the transparent plate and base, ensuring smooth movement and maintaining scanning speed even when scanning heavy objects
Solution Approach 2:
The load bearing element acts as an intermediary between the base and the transparent plate. It includes the buffer space that mediates the interaction between these components, allowing controlled deformation while preventing direct contact and potential jamming of the transmission element, thus maintaining both stability and movement freedom
3Ease of manufacture
If the glass plate is fixed on the casing by glue, then the assembly is simple, but the glass plate and casing separate easily under heavy loads
Solution Approach 1:
The connection structure is segmented into the base, load bearing element, and transparent plate as separate components. This segmentation allows for more reliable mechanical connections compared to simple gluing, while maintaining manufacturing simplicity. The load bearing element serves as an intermediate connection component that enhances bonding reliability under heavy loads
Solution Approach 2:
The load bearing element can be constructed from composite materials or structures that combine the advantages of different materials - providing both strong adhesion to the base and transparent plate while maintaining flexibility to accommodate deformation. This composite approach enhances connection reliability without significantly complicating the manufacturing process
Data Source
AI summary
A scanner is provided and includes a load bearing element, a scan assembly, a transparent plate and a casing. The load bearing element includes a support element and a base. The support element is disposed on the base and surrounds the base. The scan assembly is configured to perform a scan operation and is disposed on the base. The transparent plate is disposed on the support element and is configured to bear an object. The casing includes a first casing part and a second casing part. The second casing part includes a bottom plate and at least one cylinder. The at least one cylinder is disposed on the bottom plate. The load bearing element is disposed on the at least one cylinder, and is located between the first casing part and the second casing part. A first buffer space is formed between the base and the bottom plate.