Laser Scanner Misalignment Detection Using Camera Beam Intersections

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Solution Overview

Problem

Autonomous devices face challenges in detecting misalignment of laser-based scanners, which can lead to collisions with objects due to improper scanning planes, especially when the scanners are not horizontally aligned, causing potential damage to the device and its surroundings.

Innovation Solution

A system utilizing a camera and laser-based scanner to capture images from multiple locations, comparing the intersections of laser beams with objects and the surface to determine misalignment, and adjusting the scanner's position using actuators to correct any misalignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If laser-based scanner is used to detect objects, then collision avoidance capability is improved, but misalignment of scanner may occur causing detection errors

Engineering Contradiction:
Improvecollision avoidance capabilityVSAvoidscanning plane alignment
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system uses the autonomous device's own camera and laser scanner to perform self-diagnosis of misalignment. The camera captures images of the laser beam's intersection with the surface, and the processing device compares these intersections at different locations to detect misalignment without requiring external calibration equipment.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors the laser scanner's alignment by capturing images at multiple locations and comparing beam intersections. When misalignment is detected, the system provides feedback to adjust the scanner's position or alert operators, ensuring continuous detection accuracy.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If multiple images are captured to detect misalignment, then detection accuracy is improved, but system complexity increases

Engineering Contradiction:
Improvemisalignment detection accuracyVSAvoidimage capture and processing system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The camera serves multiple functions: it captures images for misalignment detection and can also be used for general navigation and object recognition. The processing device performs both image analysis for alignment detection and other computational tasks, reducing the need for dedicated specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The laser beam itself serves as an intermediary tool for detection. Instead of requiring complex direct measurement instruments, the system uses the visible laser beam as a reference that can be captured by the camera, simplifying the detection mechanism while maintaining accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If scanner misalignment is not detected, then device operation continues, but collision risk increases

Engineering Contradiction:
Improvecontinuous operationVSAvoidcollision risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary detection of misalignment by capturing images at multiple locations before critical errors occur. By continuously monitoring beam intersections, the system can detect and correct misalignment issues before they lead to collision risks, ensuring safe operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system provides real-time feedback on scanner alignment status by comparing beam intersections from multiple images. When misalignment is detected, the system can alert operators or adjust the scanner position, preventing collision risks while maintaining continuous operation.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively detects and corrects misalignment of laser-based scanners, reducing the risk of collisions and ensuring safe operation of autonomous devices by maintaining accurate scanning planes.

Implementation Method 1

a laser-based scanner on the body to output a beam in a plane

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

a camera on the body to capture an image of an area in which the beam intersects an object

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS12535318B2Determining scanner error
Publication Date: 2026.01.27 MOBILE IND ROBOTS AS
  • US12535318B2 patent drawing
  • US12535318B2 patent drawing
  • US12535318B2 patent drawing

AI summary

An example system includes a body having wheels to move along a surface, a laser-based scanner on the body to output a beam in a plane, a camera on the body to capture an image of an area in which the beam intersects an object, and one or more processing devices to determine whether at least part of the laser-based scanner is misaligned based on the image.