Image Scanner Skew Detection with Dual Sensor Zones

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Solution Overview

Problem

Existing image reading apparatuses frequently stop document transport unnecessarily due to erroneous skew detection, especially when dealing with documents of varying widths, leading to potential damage and inefficiency.

Innovation Solution

The implementation of second detection sections between first detection sections in the medium width direction allows for more accurate assessment of transport states, enabling the continuation of transport for skewed or narrow documents, and the use of additional detection sections to prevent paper jams by detecting end portion misalignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a pair of document-width sensors is used to detect skewed documents, then skew detection capability is improved, but unnecessary transport stops occur when documents have width close to sensor distance

Engineering Contradiction:
Improveskew detection accuracyVSAvoidtransport efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The detection system is segmented into multiple independent detection sections (first detection sections and second detection sections) arranged at different positions. Instead of using a single pair of sensors, the patent divides the detection function across multiple sections, allowing each section to independently evaluate document presence and skew status, thereby reducing false positives that cause unnecessary transport stops.

Inventive Principle:
Principle #1Segmentation

2Reliability

If document transport is stopped when skew exceeds threshold, then document damage is prevented, but legitimate documents are incorrectly halted

Engineering Contradiction:
Improvedocument safetyVSAvoidreading efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system implements feedback control by continuously monitoring document transport status through multiple detection sections and dynamically adjusting transport continuation decisions. The controller receives feedback from both first and second detection sections, evaluates their combined information, and makes informed decisions about whether to continue or stop transport, reducing incorrect halts while maintaining document safety.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If detection sections are placed close together, then detection accuracy is improved, but narrow documents may be missed

Engineering Contradiction:
Improvedetection accuracyVSAvoiddocument width compatibility
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent extends the detection system from a single row of sensors to a two-dimensional arrangement with detection sections positioned at different locations (first detection sections and second detection sections at different positions in the medium transport direction). This spatial dimensionality change allows the system to detect documents of various widths by having multiple detection planes, improving both accuracy and adaptability to different document sizes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP3439279B1Image reading apparatus
Publication Date: 2020.07.22 SEIKO EPSON CORP
  • EP3439279B1 patent drawingFigure 1
  • EP3439279B1 patent drawingFigure 2
  • EP3439279B1 patent drawingFigure 3

AI summary

An image reading apparatus includes a pair of first detection sections disposed between first positions for the feeding rollers and the separation rollers for nipping and second positions for the transport roller pair for nipping, and a pair of second detection sections disposed between the first detection sections and the second positions in the medium transport direction. The second detection sections are disposed between the first detection sections in the medium width direction, and a controller determines whether to stop transporting the medium or continue transporting the medium based on the results of detection by the first detection sections and the second detection sections.