Scanning Waveguide Display MicroLED Resolution
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Solution Overview
Problem
Conventional near-eye displays using MicroLEDs face limitations in resolution and compactness due to small array size, large pixel pitch, and low fill factor, which restricts the display size and brightness, especially in augmented reality applications where a wideband source is preferred over single wavelength lasers.
Innovation Solution
A waveguide display system for virtual, augmented, or mixed reality systems that includes a source assembly with a light source and optics system, featuring a source waveguide that expands image light in one dimension, and a controller that controls scanning components to optimize image projection, utilizing MicroLEDs or other high-brightness light sources, and optical isolators to reduce interference.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Illumination intensity
If MicroLED arrays are used in conventional near-eye displays, then high brightness and wide spectrum are achieved, but resolution and compactness deteriorate due to small array size, large pixel pitch, and low fill factor
Solution Approach 1:
The patent transitions from a conventional 2D display architecture to a volumetric 3D display architecture using light field technology. Multiple MicroLED arrays are arranged in three-dimensional space with precise spacing, creating a volumetric light field that projects images in 3D space rather than on a flat surface. This dimensional transition allows resolution to improve without being constrained by the physical pixel pitch and fill factor limitations of 2D arrays, as the display utilizes the third dimension (depth) to achieve higher effective resolution through spatial light distribution.
2Illumination intensity
If MicroLED arrays are used in conventional near-eye displays, then high brightness is achieved, but display size and compactness worsen due to large pixel pitch and low fill factor
Solution Approach 1:
The invention moves from 2D planar display to 3D volumetric display, where multiple MicroLED arrays are positioned at different depths along the optical axis. This allows the display to achieve high brightness through the combined emission of multiple arrays while maintaining a compact form factor by distributing the light-emitting elements throughout a small volumetric space rather than spreading them out in a large 2D plane. The volumetric arrangement enables efficient use of space, achieving high brightness without proportionally increasing display size.
Solution Approach 2:
The patent employs a nested arrangement where multiple MicroLED arrays are positioned within a compact volumetric envelope, with arrays at different depths nested along the optical axis. This nesting approach allows multiple light-emitting arrays to be contained within a small overall display volume, achieving high brightness through the cumulative effect of multiple arrays while maintaining compactness. The nested structure enables efficient space utilization, with each array contributing to the overall brightness without requiring proportional increase in display size.
3Area of stationary object
If scanning components are added to the waveguide display system, then image projection and field of view are improved, but device complexity increases
Solution Approach 1:
The patent utilizes the third dimension (depth/volume) to achieve wide field of view without requiring complex lateral scanning mechanisms. By arranging multiple MicroLED arrays at different depths along the optical axis and controlling their individual emission patterns, the system creates a volumetric light field that naturally provides wide angular coverage. This volumetric approach to expanding field of view is less complex than traditional 2D scanning systems because it leverages the spatial distribution of multiple arrays rather than requiring mechanical scanning components to sweep a single array across a wide area.
Solution Approach 2:
Each MicroLED array in the volumetric configuration serves multiple functions simultaneously: it contributes to overall brightness, defines specific regions of the 3D light field, and participates in creating the wide field of view through its spatial position and emission characteristics. This multi-functionality reduces the need for additional specialized components, as the arrays themselves perform multiple roles that would otherwise require separate scanning mechanisms, optical elements, or control systems, thereby reducing overall device complexity while achieving wide field of view.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The waveguide display system enhances display resolution, compactness, and brightness, enabling wider fields of view while minimizing design constraints and optical interference, effectively addressing the limitations of conventional MicroLED displays.
Implementation Method 1
an output waveguide that receives the image light and expands the image light to a field of view of greater than 40 degrees
Implementation Method 2
The light source includes one or more source elements (e.g., microLEDs)
Data Source
AI summary
A waveguide display includes a source assembly, an output waveguide, and a controller. The source assembly includes a light source and an optics system. The light source includes source elements arranged in a 1D or 2D array that emit image light. The optics system includes a scanning mirror assembly that scans the image light to particular locations based on scanning instructions. The output waveguide receives the scanned image light from the scanning mirror assembly and outputs an expanded image light. In some embodiments, the waveguide display includes a source waveguide and the 1D array of source elements. The source waveguide receives a conditioned image light from the source assembly. The controller generates the scanning instructions and provides the scanning instructions to the scanning mirror assembly. In some embodiments, the controller provides the scanning instructions to an actuator assembly of the source waveguide.


