SCBA Harness Backplate Connector With Spring Quick Release

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Solution Overview

Problem

The existing self-contained breathing apparatus (SCBA) backplate systems require excessive time and effort to disconnect and reconnect straps, which can lead to damage and increased maintenance costs, and hoses may be prone to hooking and damage during use.

Innovation Solution

A connector system with a main body that fits through slots on the backplate, featuring a spring mechanism to secure the connector in place, allowing for quick and secure attachment and detachment of straps and hoses, reducing the risk of accidental disconnection and damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If traditional strap connection systems are used, then the backplate system can be assembled, but excessive time and effort are required to disconnect and reconnect straps

Engineering Contradiction:
Improvetime to disconnect and reconnect strapsVSAvoidease of strap connection and disconnection
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The connection system is divided into separate components: a connector with a main body that fits through the slot, a piston for actuation, and a spring for retention. This segmentation allows the strap to be quickly connected by simply passing it through the slot while enabling easy disconnection by actuating the piston to release the spring's retaining force.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spring is pre-loaded to automatically retain the connector in the connected position once the strap is inserted through the slot. This preliminary action of automatic retention eliminates the need for manual securing operations and allows for rapid reconnection without requiring precise alignment or multiple steps.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If traditional strap connection systems are used, then the backplate system can be assembled, but excessive effort is required leading to damage and increased maintenance costs

Engineering Contradiction:
Improveease of strap connection and disconnectionVSAvoidrisk of damage and maintenance needs
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The spring mechanism automatically performs the retention function without requiring user force or complex manipulation. The connector self-secures when the strap is inserted through the slot, and the piston can be easily actuated to release it, eliminating the need for excessive effort that would cause damage or wear to traditional buckles and straps.

Inventive Principle:
Principle #25Self-service

3Loss of time

If quick connection mechanisms are implemented, then connection time is reduced, but the complexity of the connector system increases

Engineering Contradiction:
Improvetime to connect and disconnect strapsVSAvoidcomplexity of connector mechanism
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The piston is inserted into a cavity within the connector's main body, and the spring is nested between the piston and the base of the connector. This nested arrangement compactly houses the quick-release mechanism within the connector itself, minimizing additional space requirements and reducing the perceived complexity while maintaining the quick-connection capability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The connector system enables efficient and reliable quick connection and disconnection of straps, reducing maintenance time and preventing hose damage, thereby enhancing user convenience and equipment longevity.

Implementation Method 1

a spring located between a portion of the piston and a portion of the base, wherein the spring biases the piston downward, thereby biasing the main body toward the base

Methodology Applied
Scientific EffectSpring bias: Spring

Data Source

PatentEP3377183B1Quick coupling for self-contained breathing apparatus harness and backplate
Publication Date: 2022.09.07 HONEYWELL INTERNATIONAL INC
  • EP3377183B1 patent drawingFigure 1
  • EP3377183B1 patent drawingFigure 2A~2B
  • EP3377183B1 patent drawingFigure 3

AI summary

Embodiments relate generally to connectors for use with harness (308) and backplate systems (300) in an SCBA. An SCBA may comprise a backplate (306) for holding a cylinder of air and a harness with straps (310, 312) operable to attach to the backplate. Applicants have developed a bcckplate connector (340) that provides a reliable quick connection and disconnection for straps attached to a backplate. The connector may fit into a slot (320) on the backplate. In some embodiments, a plurality of connectors may be used to connect a plurality of straps to the backplate. Additionally, the connector may comprise a clip (603) or other attachment operable to secure one or more hoses (330) of the SCBA. This design may prevent the air hoses being hooked accidentally, and the attachment of the hoses may help to secure the connector into the slot of the backplate, reducing the change of the connector disconnecting during normal usage.