Radiation Scintillator Detector with Reflective Resin Casing

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Solution Overview

Problem

Current radiation detectors, such as Geiger detectors, are not miniaturizable and have high power consumption and cost issues, limiting their use in portable devices.

Innovation Solution

A scintillator detector with a silicon photomultiplier optically coupled to a scintillator module on a PCB, enclosed in a package with a reflective inner resin casing and a protective outer resin casing, allowing for miniaturization and reduced power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a scintillator module and silicon photomultiplier are arranged on a PCB substrate, then the detector can be miniaturized for portable devices, but the area consumption on the PCB substrate is significant and power consumption is high

Engineering Contradiction:
Improvedetector sizeVSAvoidPCB substrate area
Core Design Contradiction:
Volume of moving objectVSArea of stationary object

Solution Approach 1:

The patent merges the scintillator module and silicon photomultiplier into a single integrated package structure, combining multiple functional components (scintillator crystal, photomultiplier, reflective casing, protective casing) into one compact unit that eliminates the need for separate PCB mounting and reduces overall area consumption

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs a nested structure where the scintillator module is enclosed within an inner reflective casing, which is in turn enclosed within an outer protective casing. This nested arrangement maximizes space utilization and minimizes the overall footprint on the PCB substrate

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If a scintillator module and silicon photomultiplier are arranged on a PCB substrate, then the detector can be miniaturized for portable devices, but power consumption is high

Engineering Contradiction:
Improvedetector sizeVSAvoidpower consumption
Core Design Contradiction:
Volume of moving objectVSUse of energy by moving object

Solution Approach 1:

The silicon photomultiplier is a solid-state device that inherently consumes less power compared to traditional photomultiplier tubes, and the package structure is designed to optimize its operation without requiring additional power-intensive components or cooling systems

Inventive Principle:
Principle #25Self-service

3Volume of moving object

If a scintillator module and silicon photomultiplier are arranged on a PCB substrate, then the detector can be miniaturized for portable devices, but manufacturing costs are high

Engineering Contradiction:
Improvedetector sizeVSAvoidmanufacturing cost
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The manufacturing process is segmented into distinct sequential steps (attaching photomultiplier, attaching scintillator module, wire bonding, encasing in reflective resin, encasing in protective resin), allowing for standardized production techniques and reducing manufacturing complexity and cost

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses resin materials (reflective resin with titanium dioxide, protective resin) that can be applied through standard manufacturing processes like dispensing and molding, changing the manufacturing approach from complex assembly to simpler material application processes

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the creation of a compact, low-power radiation detector compatible with standard packaging, suitable for portable devices, with improved miniaturization and cost-effectiveness.

Implementation Method 1

a scintillator module and a silicon photomultiplier optically coupled one to the other, that includes a package comprising an outer casing enclosing said scintillator module and said photomultiplier

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 2

said package comprising inside said outer casing an inner casing comprising resin reflecting photons, in particular infrared and/or visible photons, emitted by said scintillator module upon receiving a ionizing radiation

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10408952B2Radiation scintillator detector, detector package and manufacturing process thereof
Publication Date: 2019.09.10 STMICROELECTRONICS SRL
  • US10408952B2 patent drawing
  • US10408952B2 patent drawing

AI summary

A radiation scintillator detector comprising a substrate on which are arranged a scintillator module and a silicon photomultiplier optically coupled one to the other. The detector includes a package comprising an outer casing enclosing said scintillator module and said photomultiplier, said package comprising inside said outer casing an inner casing comprising resin reflecting photons, in particular infrared and/or visible photons, emitted by said scintillator module upon receiving a ionizing radiation, enclosing said scintillator module and said photomultiplier.